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LR Range
Installation and Service Manual

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Table of Contents
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Summarization of Contents

Safety Advice for Lift Installation and Service
General Safety Considerations
Guidelines for safe operation, including PPE, working conditions, and hazard awareness.
Specific Safety Procedures
Procedures for override box use, working below platform, and child safety.
Hazard Specifics
Details on electrical, hydraulic system, and trapping hazards.
Post-Maintenance and Handling Safety
Safety during maintenance and manual handling guidelines.
Method Statement for Lift Installation
Method Statement Overview
Details company, activity, equipment, materials, risk assessment, and PPE for installation.
Objectives and Responsibilities
Outlines installation objectives, responsibilities, and reference documents.
Installation Methodology
Step-by-step procedures for basic lift installation and method execution.
Installation Tooling Requirements
Required Tools List
Comprehensive list of tools necessary for lift installation, categorized by type.
Installation Procedure
Threshold Gate and Frame Installation
Steps for installing the gate frame, hinges, lock assembly, and related checks.
Power Supply and Hydraulic System Setup
Covers PSU installation, hydraulic connections, oil filling, and bleeding.
Platform, Safety Systems, and Final Assembly
Covers platform, bellows, safety edges, limit switches, wiring, PCB, configuration, and final covers.
Twin Platform Gate Option Installation
Gate Assembly and Hinge Installation
Instructions for fitting gate assemblies and hinge components.
Gate Tensioning and Alignment
Guidelines for tensioning upper gate hinges and ensuring proper alignment.
Gate Locking Mechanism Setup
Steps for setting up the automatic gate closing and locking mechanism.
Electrical Drawings
Wiring Schematics and Circuit Diagrams
List and reference to electrical schematics and PCB connection diagrams.
Lubrication Schedule
Lubrication Points and Intervals
Table detailing lubrication points, application times, and grease types for components.
Service Procedure
Routine Service and Inspection
Steps for periodic maintenance, safety checks, and inspection of lift components.
Ram Service Bleeding Procedure
Detailed procedure for bleeding hydraulic rams to ensure proper synchronization.
Replacement Parts
Available Replacement Components
Visual catalog of lift components with part numbers for replacement.
Technical Sales Specification
Product Overview and Dimensions
Details basic specifications, lifting range, platform, and footprint dimensions.
Performance and Electrical Details
Covers lift speed, drive system, load capacity, electrical requirements, and controls.
Safety Features, Weight, and Finish
Information on safety features, lift weight, and finish/colour specifications.
Loadings, Standards, and Options
Details loadings, compliance with standards, and available lift options.
Manufacturer Warranty
Outlines warranty terms, anti-corrosion warranty, and maintenance recommendations.
Builders Work Drawings
Base and Gate Frame Drawings
Drawings detailing base construction requirements and gate frame fixing centers.
Wiring and Specification Drawings
Drawings related to lift specification, wiring details, and clearances.
Bridging Assembly Drawings
Drawings illustrating different bridging assembly configurations.
Threshold Power Gate Option
Actuator Installation and Wiring
Steps for installing the power gate actuator and connecting its wiring.
Gate Operation and Adjustment
Procedures for setting gate closing times, alignment, and customer operation.

Table of Contents