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Summary of Contents for SunSynk G60
- Page 1 HIGH VOLTAGE SERIES LI-ION RACK MOUNT SYSTEM USER MANUAL HIGH VOLTAGE BATTERY www.sunsynk.com sales@sunsynk.com customerservices@sunsynk.com PLEASE RETAIN FOR v.22 (10/05/24) FUTURE REFERENCE...
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Page 2: Table Of Contents
Table of Contents IMPORTANT INFORMATION Volt/Temp information Relay status Scope Version information HV-Series Set Fault Pages Meaning of Symbols Under Voltage (UV) Symbols on Equipment Over Voltage (OV) General Safety Information Under Temperature (UT) Disclaimer Over Temperature (OT) Installation Environment Over Current (OC) Quality Certificate Different Voltage (DV) -
Page 3: Important Information
Please observe the applicable local laws, regulations, and standards. Standards and legal provisions of other countries may be inconsistent with the provisions and specifications. In this manual. In this case, please con- tact our after-sales service personnel, Tel: +852 2884 4318 Fax: +8522884 4816/ Email: www.sunsynk.com / sales@sunsynk.com HV-Series Set... -
Page 4: Symbols On Equipment
Symbols on Equipment The following types of warning, prohibition, and mandatory symbols are also used on the equipment. Symbol Description Attention! The risk of chemical burns. If the battery is damaged or fails, it may lead to electrolyte leakage, which in turn causes the formation of a small amount of hydrofluoric acid, among other effects. -
Page 5: General Safety Information
The installation is carried out by personnel who did not receive relevant training or guidance. Failure to observe the warnings and safety information in this manual. If there are any questions, please contact Sunsynk support after service. Disclaimer Sunsynk Ltd shall not be liable for personal injury, property loss, product damage and subsequent losses under the following circumstances. -
Page 6: Quality Certificate
The minimum distance to the surrounding building when the battery is installed is 600mm, and the mini- ƒ mum distance between the two products is 100mm. 600mm 600mm 100mm 600mm Quality Certificate The quality certificate can be downloaded from www.sunsynk.com. High Voltage Series | User Manual... -
Page 7: Requirements For Installation Personnel
Installation video of High Voltage Series Battery can be found at www.sunsynk.com or contact us via ƒ email: support@sunsynk.com SAFETY Safety Rules To avoid property damage and personal injury, the following rules shall be followed when working on the hazardous live parts of the battery energy storage system: It is available for use. -
Page 8: Transport To The End Customers
CAUTION Improper use can cause damage to the battery cell. Do not expose the battery module to rain or soak it in liquid. ƒ Do not expose the battery module to a corrosive environment (such as ammonia and salt). ƒ The battery energy storage system shall be debugged no later than six months after delivery. -
Page 9: Package Storage Positions
WARNING Improper transportation of battery modules may cause injury. The single battery module weighs ƒ 44 kg. If it falls or slips, it may cause injury. Only use suitable transport and lifting equipment to ensure safe transport. Wear safety shoes to avoid the danger of injury. When transporting the battery rack and battery ƒ... -
Page 10: Preparation
PREPARATION Tools Required Tool Fix the upper and lower tripods to the side beam and the cross ƒ beam. Install and connect the side beam/cross beam. ƒ Fix the L-shaped bracket to the side beam. ƒ Fix the base assembly to the side beam. ƒ... - Page 11 It is characterized by high integration, good reliability, long service life, wide working temperature range, etc. The battery energy storage system is modular. Each battery module boasts a capacity of 5.12 kWh. The complete system supports 12 battery modules in series, Its total energy can be expanded from 15.36 kWh to 61.44 kWh.
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Page 12: Technical Data
Technical Data Model SUNSYNK-GX (X=15,20,25,30,35,40,45,50,55,60) Main Parameter Battery Cell Chemistry Lithium Ferro Phosphate (LifePO or LFP) Module Energy 5.12 kWh Module Nominal 51.2 V Voltage Module Capacity 100 Ah Battery Model Number Battery Module Qty In Series (Optional) System Nominal Volt- 153.6V 204.8V... -
Page 13: Description Of Rack
Description of Rack Description Description Side Battery mounting bracket Upper cross beam M6x20mm button head socket cap screw Lower cross beam Hex key Lower diagonal beam M5x5mm cross countersunk head screw Upper diagonal beam Door installation L-bracket Base Door installation L-bracket L-bracket Door panel High Voltage Series | User Manual... -
Page 14: Installation Of Rack
Installation of Rack 1. Connect the upper cross beams (102) and lower cross beams (103) with the two rack sides (102) using M6x20 screws (109) and a hex key. PLEASE NOTE Begin by pre-tightening the screws sequentially in the order of 1, 2, 3, and 4. - Page 15 2. Use a hex key and M6x20 screws (109) to attach the L-bracket (107) assembly horizontally to the side joist. 3. Attach the upper diagonal beam (105) to two side beams (101) and the lower diagonal beam (104) to two other side beams using M6x20 screws (109) and a hex key.
- Page 16 5. Use a PHILIP2# screwdriver and M5x5mm cross countersunk head screw (111) to attach the L-bracket (112 and 113) on top and bottom of rack. High Voltage Series | User Manual...
- Page 17 6. Install the door panel (116) vertically, start by inserting the pivot pin into the designated installation hole. Then, manually pull the hinge of the pivot pin to complete the installation. Finger press backwards PLEASE NOTE The door can also be installed upside down if needed.
- Page 18 7. To fix the rack on the wall, use a PHILIP2# screwdriver to install the rack fastener at the M6 screw hole above the rack and fix it with M6x20 screws (109). Fix the other side of the rack with the wall using M6*100 expansion screws.
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Page 19: Description Of Battery Module
Description of Battery Module Name Description Battery module negative pole (black) Connection position of battery module communication and BCOM OUT power supply output Battery module positive pole (orange) Connection position of battery module communication and BCOM IN power supply input Description of High-Voltage Control Box Name Description... -
Page 20: Description Of Battery Module In Rack
Name Description Position Grounding wire Connection to the battery rack and the ground point Front identification Connection position with next HVB-100A750V communica- OUT COM Rear tion input Connection position with previous HVB-100A750V commu- IN COM Rear nication input Communication interface with charging and discharging PCS COM Rear equipment... - Page 21 Description Type Quantity Connected to external PCS positive power cord (EPCable5.0) Optional Connected to external PCS negative power cord (ENCable5.0) Optional Connected to external 12V power cord (EPWRCable5.0) Optional Connected to external device communication cable (ECOM Optional Cable5.0) The following table presents the definition for PCS, IN, and OUT connection pins. All use the same pin num- ber sequence shown in the next image: Pin No.
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Page 22: Battery Module Installation On Rack
Battery Module Installation on Rack DANGER Insufficient or no grounding may cause an electric shock. Device malfunctions, and insufficient or no grounding may cause device damage and life-threatening electric shocks. CAUTION Remember that this battery is heavy so users must be careful in lilting out from the package. PLEASE NOTE Before installing the battery, please turn the manual switch of the high-voltage control box to the off position. - Page 23 2. Take out a 220 mm positive power cord and connect the positive pole of the battery module at the top to the positive pole of the high-voltage control box. Take out 11x200mm battery module power cords and connect the power ports (B- to B+) in a top to bottom order to form a series circuit. For aesthetics, connect the negative power pole of the first battery module to the negative power pole of the high-volt- age control box from the bottom of the battery module to the back of the rack.
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Page 24: Battery Installation Cable Description
Take out the ground wire A and connect one end of it to the M4 rivet nut of the high-voltagecontrol box panel, and the other end to any M6 screw hole of the cross beam above the rack.Take out the ground wire B (user need to prepare in advance) and connect one end of it to anyM6 screw hole of the cross beam under the rack, and the other end to the customer's groundingpoint. -
Page 25: Battery Cluster Connected To Inverter
1. After the battery module is placed in the control box, take out a 140 mm communication cable to con- nect the communication port of the battery module and the high-voltage control box, and 11x110mm communication cables to connect the battery module communication port (IN-OUT) from top to bottom. (12 communication cables in total). - Page 26 Single Battery Cluster Connected to Inverter Positive Power Line Negative Power Line RJ45 CAN Communication Line PCS Port High Voltage Series | User Manual...
- Page 27 Two Battery Clusters Connected to Inverter Positive Power Line Negative Power Line RJ45 CAN Communication Line IN Port OUT Port PCS Port Cluster 1 Cluster 2 High Voltage Series | User Manual...
- Page 28 Three Battery Clusters Connected to Inverter Positive Power Line Negative Power Line RJ45 CAN Communication Line OUT Port IN Port OUT Port IN Port Cluster 1 Cluster 2 Cluster 3 PCS Port Cluster 1 Cluster 2 Cluster 3 High Voltage Series | User Manual...
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Page 29: System Startup And Shutdown
System Startup and Shutdown Startup Procedure 1. After connecting the battery cables, press the air switch button on the high-voltage control box to turn OFF to ON. 2. Press the start button and wait for the screen to light up. 3. -
Page 30: Procedure For Configuring Battery Packs
Procedure for Configuring Battery Packs 1. After connecting the battery cables, press the air switch button on the high-voltage control box to turn OFF to ON. 2. Press the start button and wait for the screen to light up. 3. Click the icon on screen to enter the maintenance system password confirmation interface. -
Page 31: External 12V Power Supply Of High-Voltage Control Box
Hotline: +852 2884 4318, Email: support@sunsynk.com. In the factory configuration, the high-voltage control box is supplied with working voltage from an internal power supply unit. If your plan requires an external 12V power supply, an adaptive version and a high-volt- age control box can be provided as requested. -
Page 32: Fault Indication
Fault Indication When the corresponding fault type occurs, the red background indicator on the screen will light up. The description of each is shown below. Over Voltage Under Voltage Over Temperature Under Temperature Insulation failure, there is a risk of current leakage Over Current Other Faults Different Voltage... -
Page 33: Main Screen
Main Screen This screen shows the main information of the system, like the Voltage (V), SOC (%), Current (A), Total Energy (MWh), the BMU number, and the protocol ID. Click this screen to enter the system maintenance menu. Click on each Fault Indication to enter in the Fault Page. System Maintenance Menu The Menu page presents information about High Voltage Series Battery system, voltage, temperature, ver- sion, and the relay status. -
Page 34: Volt/Temp Information
Volt/Temp information This screen shows the information about the system voltage and temperature. Relay status This screen shows statuses related to the relay. In addition, in this page you can clear the relay adhesion. Version information This page contains all the information about BMS, BMU, and Screen software and hardware versions. High Voltage Series | User Manual... -
Page 35: Fault Pages
Fault Pages In "Home Screen" page, click on each Fault Indication to enter in the Fault Page related. Under Voltage (UV) This screen shows the faults related to the under voltage of the system. Over Voltage (OV) This screen shows the faults related to the over voltage of the system.. High Voltage Series | User Manual... -
Page 36: Under Temperature (Ut)
Under Temperature (UT) This screen shows the faults related to the under temperature of the system. Over Temperature (OT) This screen shows the faults related to the over temperature of the system. Over Current (OC) This screen shows the faults related to the over current of the system. High Voltage Series | User Manual... -
Page 37: Different Voltage (Dv)
Different Voltage (DV) This screen shows the faults related to the different voltage of the system. Different Temperature (DT) This screen shows the faults related to the different temperature of the system. Other Faults (OF) This screen shows the other faults of the system. High Voltage Series | User Manual... -
Page 38: Maintenance Interface
Maintenance Interface For safety, please unplug the power cord of the positive and negative interfaces before maintenance. PLEASE NOTE When inserting the SD card, unplug the battery power cord and manually turn the air switch to the off position. HVESS-MONITOR USE INSTRUCTIONS Main Page PROTECTION 2023... -
Page 39: Function List
Function List Communica- Function Function Name Function Description tion Category Category "INTER-CAN BUS" or "PCS CAN BUS" can be Communica- Communication selected tion configu- configuration of Click the relevant button to start or stop the ration CAN BUS communication with BMS. 1. -
Page 40: Function Description
Function Description CAN Communication Configuration 1. Insert the network cable into IN port, click the OPEN INTER-CAN BUS button to start the INTER-CAN com- munication, and click the button again to stop such communication. 2. Insert the network cable into the PCS port, click the OPEN PCS CAN BUS button to start the INVERTER CAN communication, and click the button again to stop such communication. - Page 41 In the parallel system application, click the OPEN INTER-CAN BUS button. By default, the data monitoring interface will display the real-time information of the module group number 01. To display other module information, switch to the desired module group number. After the communication is available, the specific cell number and temperature information will be displayed in real-time.
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Page 42: Parallel Information
Parallel Information In the parallel info display interface, the real-time information of racks that are parallel to each other is dis- played successively according to the serial number. PROTECTION 2023 Group Life: 161 More Info. ALARM 00:10 SysStatus Life Parallel PowerOn Voltage(v) SOC(%) Current(A) Positive Precharge Discharge Charge Heater Pos Heater Neg BMU MaxChgCur(A) MaxDs GENERAL... -
Page 43: History Records
History Records Select Records and click the READ ALL button. The HVESS-Monitor starts the task of reading history records and creates the reading process with the slave computer. After receiving the response, the received history records will be analysed and displayed in the Flash record list. The latest history records are displayed below the list. -
Page 44: History Events
History Events Select Events, and click the READ ALL button. The HVESS-Monitor will start the task of reading history events, and create the reading process with the slave computer. After receiving the response, the received history events will be analysed and displayed in the list, and the latest time will be displayed above the list. Click the SAVE button to save the read history events to the user-selected path for offline analysis. -
Page 45: Hvess-Monitor Real-Time Data Storage
HVESS-Monitor Real-Time Data Storage Click the RECORDING button to start the real-time saving of operational data, and click the STOP button to stop the real-time saving. Click the SAVE button to save the recorded real-time operational data to the us- er-selected path for offline analysis. -
Page 46: Parameter
Parameter The parameter interface includes BMS parameters and BMU parameters. The operation method is the same. Click the READ ALL button to display such data as ALARM, ALM Recover, ALM Delay, PROTECTION, PROT Recover and PROT Delay on corresponding windows, these are factory default values. When the reading is complete, the corresponding windows will become blue. -
Page 47: Inter-Can Firmware Upgrade
INTER-CAN Firmware Upgrade Make a selection in the red box of the BMS CAN-BUS upgrade and BMU CAN-BUS upgrade interface. Click the Browser button, select the configuration file to be upgraded from the computer, or drag the BIN file to be upgraded to the upgrade interface. -
Page 48: Manufacture
Manufacture Click the Read button to read the product serial number and other related information. The default opera- tional or working mode is Factory Mode. To display more details, change to Debug Mode and click the Set button. The number of read/set successes/failures is displayed in the lower right corner. Restart to automati- cally return to Factory Mode. -
Page 49: Cell Types
Cell Types High Voltage Series | User Manual... -
Page 50: Inverter Information
Inverter Information When the INVERTER CAN communication is connected externally, click OPEN PCS CAN BUS. This interface will display the information related to the communication with the inverter. PROTECTION 2023 Group Life: 161 More Info. ALARM 00:10 Summary GENERAL PCS Time Parallel Base Info Charge Voltage(V) -
Page 51: Pcs Can Firmware Upgrade
PCS CAN Firmware Upgrade Click the Browser button, select the configuration file you need to upgrade from the computer, or drag and drop the BIN file you need to upgrade to the upgrade interface. The HVESS-Monitor will read and analyse the data in the file and display it on the corresponding input interface. -
Page 52: Fault Description
FAULT DESCRIPTION Different types of faults are below: Fault Types Trigger Conditions Charge over-current alarm Exceeding the parameter set value and set time (More than 105A, 2s; more than 125A, 5s; more than Charge over-current protection 140A, 2s; lower than 5°C, set value*0.5) Discharge over-current alarm Discharge over-current protection Charge overtemperature alarm... - Page 53 Fault Types Trigger Conditions BMS connector overtemperature alarm Exceeding the parameter set value and set time BMS connector overtemperature protection Exceeding the parameter set value and set time BMU connector overtemperature alarm Exceeding the parameter set value and set time BMU connector overtemperature protection Exceeding the parameter set value and set time Power loop overtemperature alarm...
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Page 54: Fault Types Summary In Screen And Hvess-Monitor
FAULT TYPES SUMMARY IN SCREEN AND HVESS-MONITOR Abbreviation Screen Protection Event HVESS-Monitor Protection HVESS-Monitor Alarm Description Event Description Event Description BMS southward connector BMU connector overtemper- BMU connector overtem- overtemperature ature protection perature alarm BMS northward connector BMS connector overtemper- BMS connector overtem- overtemperature ature protection... - Page 55 Abbreviation Screen Protection Event HVESS-Monitor Protection HVESS-Monitor Alarm Description Event Description Event Description Abnormal number of BMU Abnormal number of BMU BMU lost BMU lost RTC clock fault RTC clock fault Current module fault Current module fault SCHG total voltage acquisition SCHG total voltage acquisi- fault tion fault...
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Page 56: Maintenance And Upgrade
MAINTENANCE AND UPGRADE CAUTION Improper decommissioning may cause damage to the equipment and/or battery inverter. ƒ Before maintenance, ensure that High Voltage Series Battery is decommissioned according to ƒ relevant provisions. PLEASE NOTE All maintenance work shall comply with local applicable regulations and standards. The USB disk port of High Voltage Series Battery has the functions of upgrading firmware and recording battery data, which can be used as an auxiliary tool. -
Page 57: Usb's Upgrade Step
DISPOSAL For details related to the disposal of battery modules, please contact us. Tel: +852 2884 4318 / Email: www. supportsunsynk.com / sales@sunsynk.com For more information, please visit www.sunsynk.com. Observe applicable regulations on waste battery disposal. Immediately stop the use of damaged batteries. -
Page 58: Appendix
For more information, please visit www.sunsynk.com. Do not dispose of batteries as household waste! APPENDIX Circuit Diagram for On Grid System with 12V Supply High Voltage Series | User Manual... -
Page 59: System Circuit Diagram
System Circuit Diagram High Voltage Series | User Manual... - Page 60 HK Address: Room 702-704, 7/F Texwood Plaza, 6 How Ming Street, Kwun Tong, Kowloon, Hong Kong. UK Address: Sunsynk UK Ltd, 17 Turnstone Business Park, Mulberry Avenue, Widnes, Cheshire, WA8 0WN. SA Address: Globaltech Sunsynk South Africa (Pty) Ltd, Unit 2 Highview Boulevard, Ferndale 2194.
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