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Burley 2406 User Instructions

Balanced flue stove
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THURLBY
Balanced Flue Stove
2406
Fuel Effect Gas Fire
Gas Options:
NG Only
Control Options:
Manual
Or
Total Remote Control
For use only on Natural Gas (G20) at a supply pressure of 20mbar in GB and IE.
Please check all gas connections on burner tray as they can work loose in transit.
User Instructions.
Installation & Servicing
Instructions.
MUST BE LEFT WITH THE END USER

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  • Page 1 THURLBY Balanced Flue Stove 2406 Fuel Effect Gas Fire Gas Options: NG Only Control Options: Manual Total Remote Control For use only on Natural Gas (G20) at a supply pressure of 20mbar in GB and IE. Please check all gas connections on burner tray as they can work loose in transit.
  • Page 2 Any claims under this warranty must be made through the retailer from whom the product was purchased. As the purchaser’s contract of sale is with the retailer, Burley are unable to enter into discussions with the purchaser until the retailer has inspected any claim and deemed it to be valid.

  • Page 3: Table Of Contents

    Contents GENERAL INFORMATION ..................4 USER INSTRUCTIONS TO BE LEFT WITH CUSTOMER ......... 6 2.1. Location of Pilot Burner ................. 6 2.2. Lighting Procedure ..................7 2.2.1. Lighting Procedure (Manual Control) ............8 2.2.2. Lighting Procedure (Total Control) ............9 2.3.

  • Page 4: General Information

    Only approved imitation fuel, available from Burley Appliances Ltd., should be used with this appliance. 6. It is recommended that a fire guard complying with BS 8423 be fitted for the protection of young children, the elderly or infirm.
  • Page 5 Ventilation Requirements 1. This appliance does not require any ventilation in the room where it is fitted. It is a balanced flue appliance whereby the air for combustion is drawn in from the outside and the products of combustion are evacuated to the outside through a concentric flue duct system.

  • Page 6: User Instructions To Be Left With Customer

    2. U NSTRUCTIONS TO BE LEFT WITH CUSTOMER 2.1. Location of Pilot Burner The pilot assembly is located just to the right of centre of the appliance, in front of the main burner. The pilot flame can be viewed by looking downwards through the pilot hole in the front ceramic.

  • Page 7: Lighting Procedure

    2.2. Lighting Procedure Your fire will be fitted with one of the following different types of gas control valves. Identify the control system on your fire as shown and follow the appropriate operating instructions in the appropriate section. Control Valve Operation Control Type Manual Control...

  • Page 8: Lighting Procedure (Manual Control)

    2.2.1. Lighting Procedure (Manual Control) Whilst pushing the IGNITION KNOB (see turn Figure anticlockwise to the pilot flame position as shown in Figure 3. During this process, spark ignition will have operated and lit the pilot flame. On lighting the pilot Ignition Knob flame continue...

  • Page 9: Lighting Procedure (Total Control)

    2.2.2. Lighting Procedure (Total Control) 1. Ensure that gas is available at the valve and the ON/OFF switch in the ON position (–). (See Figure 6) ON/OFF Switch 2. Simultaneously press and hold the Manual (red circle) (large flame) Knob buttons until a short acoustic signal confirms the start sequence has begun, then release the buttons (see Figure 7).

  • Page 10: Battery Replacement (Remote Control)

    2.3. Battery Replacement (Remote Control) 2.3.1. Handset 1. On the reverse of the handset, remove the battery cover by pressing in at the top of the cover and sliding it down. ( See FIGURE 8 ) Press here and slide dow n 2.

  • Page 11: Home Improvements

    2.4. Home Improvements NOTICE: Discolouration of wall surfaces near the appliance Generally, heating appliances will create warm air convection currents that will transfer heat to any surface against which they are located. Some soft furnishings (including blown vinyl wallpapers) may not be suitable for use, where they are likely to encounter temperatures above the normal room level.

  • Page 12: Installation Instructions For Use By The 'Gas Safe' Engineer

    3. I NSTALLATION NSTRUCTIONS ‘G ’ FOR USE BY THE ENGINEER THIS APPLIANCE MUST BE INSTALLED AND COMMISSIONED BY A ‘GAS SAFE ENGINEER’ Before installation, ensure that the local distribution conditions, identification of the type of gas and pressure, and the adjustment of the appliance are compatible. General Safety Requirements Before commencing installation, ensure that the intended installation will comply with details in General Information on Page 4 .

  • Page 13: Flue Options

    Flue Options FIGURE 10 Flue Pipe and Air Box with terminal (all dimensions in mm) The horizontal length of the ducts is measured from the rear of the outer firebox of the appliance to the external face of an external wall. The maximum length allowed is 980mm. As the stove must be spaced at least 65mm from the rear wall, the maximum wall thickness that can be accommodated is 845mm.

  • Page 14: Appliance Location

    Appliance Location The appliance is designed to be fitted through a non-combustible back panel mounted on an outside wall. Alternatively the appliance may be fitted into a false chimney breast, a deep rebated fire surround or a redundant fireplace, sited on an outside wall. The appliance may be sited at floor level or as a raised ‘hole in the wall’...

  • Page 15: Clearances To Combustible/ Non-Combustible Surfaces

    3.5.1 Clearances to Combustible/ Non-Combustible Surfaces 1. Shelves or mantels made from combustible materials should not be placed closer than 150mm above the appliance. 2. Light coloured and resin mantels may discolour in time. The temperature rating of any surround should be checked before use. CLEARANCE TO A CLEARANCE TO A COMBUSTIBLE...
  • Page 16 Clearance to combustible shelves is a minimum of 150mm over the full depth of the appliance. Shelf 150mm Page 16...

  • Page 17: Flue Terminal Location

    Flue Terminal Location The minimum acceptable dimensions from the flue terminal to obstructions and ventilating openings are shown in Table 2 and FIGURE 12 . Value Dimension Terminal Position Directly below an opening, air brick, opening windows, etc. Above an opening, air brick, opening window, etc. Horizontally to an opening, air brick, opening window, etc.

  • Page 18: Flue Components

    Flue Components Ducts Terminal / Air Duct Wall Plate FIGURE 12 PARTS OF THE FLUE KIT Contents Checklist Before proceeding with the installation of the appliance, please check the contents of the cartons as follows: Quantity Items in CARTON 1 1 Assembly Balanced flue gas stove assembly (with glass fitted).

  • Page 19: Installation Procedure

    Installation Procedure Before commencing installation, ensure that the intended installation will comply with details in General Information on Page 4 . Carefully unpack the contents of the appliance carton and check them against the checklist given on the previous page. 3.9.1 Pre-Installation Procedure Appliance 1.
  • Page 20 Screws for fixing the combustion The outer studs for locating the outer-body (do not undo) FIGURE 15 Once the balanced flue gas fire assembly is screwed to the base casing (as shown above), the next stage is to prepare the fireplace for the installation of this “sub assembly”...
  • Page 21 3.9.3 Installation Procedure for Non-Combustible Walls Place the appliance in position on the hearth with the back panel 115mmm away from the ‘non-combustible wall’ immediately behind the appliance. 2. Measure the distance between the top of the hearth and the centre of the bottom spigot on the stove assembly (150mm).
  • Page 22 Insert vermiculite block into the Once the ducts have been sealed flue heat shield carrier as below (Figure A) the vermiculite heat (Figure D). shield can be located onto the four tags formed from the back panel. Figure D Figure A Vermiculite back panel heatshield located in position.
  • Page 23 3.9.4 Fixing the Terminal Unpack the Air duct/Terminal assembly and unscrew the painted outer cover with the terminal from the wall plate. On the outside wall insert the spigots on the wall plate into the ducts ensuring that it is the right way up i.e. double spigot Wall Plate Air duct/ uppermost (see Figure 19 ).

  • Page 24: Continuation Of Installation - Optional Total Control Model

    Continuation of Installation – Optional Total Control Model 1. Unpack the box containing the Receiver and the Hand Set. 2. Fit four AA (1.5V) batteries into the receiver unit and the PP3 (9V) battery into the transmitter (hand set). 3. Feed the cables from the valve through the heat shield and connect to the receiver as shown in Figure 21, keeping the cables clear of the underside of the tray.

  • Page 25: Fuel Effects Layout

    3.9.6 Fuel Effects Layout It is recommended that the imitation fuel be left alone once the desired flame pattern has been achieved. Constant moving of the imitation fuel will cause the fuel to disintegrate and/or cause discolouration . Due to the nature of this appliance, any ‘work’ regarding the Fuel effect layout should only be carried out by a Gas Safe Registered Installer Refractory Ceramic Fibres (RCF) advice: This product may use Components (Fuel Effects &...

  • Page 26: Coal / Log Effect Layout

    3.9.7 Coal / Log Effect Layout The fire is supplied with a ceramic fuel set as follows: Front Ceramic Rear Ceramic Moulded Matrix Proceed with the layout as follows: Position rear burner ceramic in position behind the rear burner flange, as shown in ( Figure 21).

  • Page 27: Fitting The Glass Panel And Frame

    3.9.8 Fitting the Glass Panel and frame 1. Fit the glass panel/frame to the front of the appliance, taking care not to move any of the ceramic logs or coals. Secure glass in position using the previously removed nuts. (see Figure 30 ) Retaining 2.

  • Page 28: Commissioning

    3.9.10 Commissioning 1. Turn on the gas supply to the fire and purge the gas line. Check all the gas joints for gas soundness. 2. Connect a pressure gauge to the pressure test point on the isolating valve. 3. Ignite the pilot in accordance with the User Instructions.

  • Page 29: Servicing Instructions

    ERVICING NSTRUCTIONS General Requirements All repairs and servicing must be carried out by a qualified registered gas installer (e.g. member of Gas Safe Register in GB) in accordance with the current Gas Safety (Installation and Use) Regulations and these instructions. Before any servicing is carried out ensure that the gas supply is turned off.

  • Page 30: Cleaning The Fuel Effect, Fire-Bed And Combustion Chamber

    The very high temperatures produced within the appliance will cause the paint to bubble and/or burn off rendering the fireback looking unsightly. Minor surface scuffs may be treated using a water based touch up stain available at Burley fire retailers.

  • Page 31: Replacing Parts

    Replacing Parts For any spare parts that are required, please contact either your supplier or the manufacturer directly. You will need the model name i.e. model number, the gas type, the type of control and serial number. Servicing and repairs to your appliance must be carried out by a Gas Safe engineer.

  • Page 32: Injector Replacement

    4.2.3 Injector Replacement 1. Remove the outer-casing of the stove. 6. Unscrew the two screws securing the burner/injector mounting bracket. Lift 2. Remove the glass door panel, the fuel away burner support bracket. bed components and the front and rear Unscrew the injector securing nut.

  • Page 33: Control Valve Replacement (Manual Control /Total Remote Control)

    4.2.4 Control Valve Replacement (Manual Control /Total Remote Control) For ease of access to all the burner components, we recommend removal of the entire burner assembly from the decorative Burner securing casing. screws Please inspect the condition of any seals or spacers before re-assembly and replace if necessary.

  • Page 34: Installation And Operational Troubleshooting

    Installation and Operational Troubleshooting The table below is intended for problems related to the fire and its gas controls. It is a guide only and does not take into account every eventuality. Servicing must be carried out in accordance with the current Gas Safety (Installation and Use) Regulations, by a competent person.
  • Page 35 Remote Control Symptom Cause Remedy Main burner will not Ignition knob incorrectly set Set the ignition knob at the come on when 9 o’clock position. required even though the drive motor is heard to be operating Motor not functioning Flat hand set battery Replace battery (1 X PP3) when buttons are (Remote Control)
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  • Page 39: Guarantee

    Burley Appliances Fires reserve the right to refuse service or make a charge for any service call, when a defect is due to any of the following issues which will void your Guarantee.
  • Page 40 Burley Magiglo fires are protected by UK patents 2193802, 2240620 and 2256920 Other Patents Pending Burley Appliances Ltd, Lands End Way, Oakham, Rutland, LE15 6RB Tel: 01572 725570 Fax: 01572 724390 www.burley.co.uk Email: info@burley.co.uk MFTBA...

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