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Battery Charger
Terra 124-CE
Operation and installation manual
ABB Terra 124-CE Operation And Installation Manual
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
Introduction and General Information
Disclaimer and Warranty Conditions
Function and Target of this Document
Language
How to Use this Document
Abbreviations
Terminology
Safety
Liability
Responsibilities and Qualifications for the Users
Intended Use
Risks Related to Improper Use or Product Defect
Residual Risks
General Signs and Signal Words
Personal Protective Equipment
Safety Instructions
Safety Instructions - Transport of the EVSE
Safety Instructions - Installation of the EVSE
Safety Instructions - Maintenance of the EVSE
Safety Instructions - Use of the EVSE
Discard the EVSE or Parts of the EVSE
Cybersecurity
Description
Orientation Agreements
EVSE Model Designation
Type Plate - Identification of Equipment
Overview
Overview of the EVSE, Outside
Overview of the EVSE, Inside
Overview - Foundation and Cables Entry
Overview - Air Openings and Filters
Overview of the Cable Management System (Option)
System Overview
Power Allocation Strategies
Sequential Power Allocation
Concurrent Power Allocation
Dynamic Power Allocation 'Fair Share
Block Diagram
Terra Xx4 - C, CC and CJ Models
Terra Xx4 - CCT and CJT Models
Description of the Touchscreen
General Description of the Layout
RFID - Authorization to Charge
Cloud Service Portal
Options
Fiscal Metering System
Tilt Sensors
Payment Terminal
Charging Connector
Cable Management System
Transport, Handling and Unpacking
Transport the EVSE to the Site
Visual Inspection on the Packaged EVSE
Preliminary Checks on Lifting Equipment
Lifting of the EVSE
Forklift Truck / Wheel Loader Pallet Fork
Hoist / Crane
Access to the Inside of EVSE
Front Door
Open the Front Door
Close the Front Door
Sides Doors
Open the Left and Right Doors
Close the Left and Right Doors
Border Covers
Remove the Border Covers
Install the Border Covers
Main AC Protection Barriers
Remove the Main AC Protection Barriers
Install the Main AC Protection Barriers
Installation
Unpacking
Unpacking Procedure
Components Supplied with the EVSE
Installation of the EVSE
Install the Charging Cables on the Optional CMS
Floor Space Requirements
Prepare the Foundation
Install the EVSE on the Foundation
Electrical Connection
Electrical Connection - Preliminary Operations
Supported Low Voltage Network Types
External AC Input Protections
Internet Access
Protective Earth (PE) Connection
Connect the PE Wire
AC Input Connection
Secure the Input Connection Cables
Ethernet Connection
Connect the Ethernet Cable
Tilt Sensor (Optional)
Connect the Tilt Sensor (Option)
Operation and Correct Use
Prepare for Commissioning of the EVSE
Prepare for Use of the EVSE
Remove Condensation from the Cabinet
Charging Session
Start a Charging Session
Stop a Charging Session
Emergency Stop of a Charge Session
Maintenance and Troubleshooting
Routine Maintenance
Troubleshooting
Total De-Energization of the EVSE
Reference Standards
Hazards
Risk Assessment - Weather Conditions
Working Area Preparation
Personal Protective Equipment (PPE)
Safety Equipment and Tools
Total De-Energization Procedure
Technical Data
Technical Data Table
Environmental Conditions
Cable Specifications
Torque Specification
Terra 94 - Output Power and Current Vs Output Voltage Curve
CCS2 (400 A) - 1 Session
Chademo (200A) - 1 Session
Terra 124 - Output Power and Current Vs Output Voltage Curve
CCS2 (400 A) - 1 Session
Chademo (200A) - 1 Session
Terra 184 - Output Power and Current Vs Output Voltage Curve
CCS2 (400 A) - 1 Session
Chademo (200A) - 1 Session
Attachments
EVSE Dimensions
EVSE Dimensions Without CMS
EVSE Dimensions with Two CMS
Height of User Operable Elements
Center of Gravity (Without CMS)
Prefabricated Foundation
Custom Foundation - EVSE Footprint
Charging Cable Reach
Charging Cable Reach Without CMS
Charging Cable Reach with CMS
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A B B CH A R G I N G S TATI O N
Operation and installation manual
Terra 94/124/184 - CE
Table of
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Table of Contents
Troubleshooting
Maintenance and troubleshooting
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Troubleshooting
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Summarization of Contents
1. Introduction and general information
1.2 Function and target of this document
Outlines the document's purpose and applicable EVSE models.
1.4 How to use this document
Guides users on document structure and safe procedure following.
1.5 Abbreviations
Lists technical abbreviations and their meanings.
1.6 Terminology
Defines key terms used in the manual.
2. Safety
2.1 Liability
Manufacturer's liability disclaimer for improper handling, installation, and use.
2.2 Intended use
Specifies the EVSE's intended purpose for fast EV charging indoors/outdoors.
2.2.1 Risks related to improper use or product defect
Lists forbidden actions and potential hazards from misuse or defects.
2.3 General signs and signal words
Explains symbols, labels, and signal words indicating danger or hazard.
2.4 Personal protective equipment
Details required Personal Protective Equipment (PPE) for safety.
2.5 Safety instructions
General safety guidelines for performing procedures and compliance.
2.5.2 Safety instructions - Installation of the EVSE
Critical safety steps for EVSE installation, including electrical connections.
2.6 Discard the EVSE or parts of the EVSE
Instructions for proper disposal of EVSE and components according to regulations.
2.7 Cybersecurity
Responsibilities for securing the EVSE and network against breaches.
3. Description
3.1.1 EVSE model designation
Explains the structure and meaning of EVSE model identification codes.
3.2 Type plate - Identification of equipment
Describes the information found on the EVSE type plate.
3.3.1 Overview of the EVSE, outside
Details the external parts of the EVSE with reference numbers.
3.3.2 Overview of the EVSE, inside
Details the internal components of the EVSE with reference numbers.
3.5 Power allocation strategies
Explains different power distribution methods for multiple EVs.
3.6 Block diagram
Presents electrical block diagrams for different EVSE models.
3.7 Description of the touchscreen
Explains the touchscreen interface and its buttons.
3.8 RFID - Authorization to charge
Explains how RFID is used for charging authorization.
3.10 Options
Lists optional features available for the EVSE.
3.10.1 Fiscal metering system
Describes the fiscal metering system for energy measurement.
3.10.4 Charging connector
Shows the different types of charging connectors available.
3.10.5 Cable management system
Describes the optional cable management system (CMS).
4. Transport, handling and unpacking
4.1 Transport the EVSE to the site
Covers the process of transporting the EVSE to its installation location.
4.1.1 Visual inspection on the packaged EVSE
Instructions for inspecting the EVSE packaging and its symbols.
4.2 Lifting of the EVSE
Details safe procedures for lifting the EVSE using different equipment.
4.2.1 Forklift Truck / Wheel loader pallet fork
Instructions for lifting the EVSE using a forklift or wheel loader.
4.2.2 Hoist / Crane
Instructions for lifting the EVSE using a hoist or crane.
5. Access to the inside of EVSE
5.1 Front door
Covers safety and procedure for accessing the front door.
5.1.1 Open the front door
Step-by-step guide to unlock and open the front door.
5.2 Sides doors
Covers safety and procedure for accessing the side doors.
5.2.1 Open the left and right doors
Step-by-step guide to open the left and right side doors.
5.3 Border covers
Details removal and installation of border covers.
5.4 Main AC protection barriers
Explains the location and purpose of Main AC protection barriers.
5.4.1 Remove the Main AC protection barriers
Step-by-step guide to remove the Main AC protection barriers.
6. Installation
6.1 Unpacking
Covers the procedure for safely unpacking the EVSE.
6.1.1 Unpacking procedure
Step-by-step instructions for unpacking the EVSE.
6.1.2 Components supplied with the EVSE
Lists all components supplied with the EVSE upon unpacking.
6.2 Installation of the EVSE
Covers the overall installation process of the EVSE.
6.2.1 Install the charging cables on the optional CMS
Details how to hook charging cables onto the Cable Management System.
6.2.2 Floor space requirements
Specifies the required floor space for EVSE installation and door operation.
6.2.3 Prepare the foundation
Outlines procedures for preparing prefabricated or custom foundations.
6.2.3.1 Prepare the prefabricated foundation
Step-by-step guide for preparing a prefabricated concrete foundation.
6.2.4 Install the EVSE on the foundation
Instructions for physically installing the EVSE onto the prepared foundation.
7. Electrical connection
7.1 Electrical connection - preliminary operations
Covers initial steps and requirements for electrical connection.
7.1.1 Supported low voltage network types
Lists permitted network configurations for EVSE connection.
7.1.2 External AC input protections
Identifies AC protection devices for input power.
7.1.2.1 Overcurrent protection
Details sizing and selection of overcurrent protection devices.
7.1.2.2 Residual current device (RCD) protection
Explains requirements for residual current device (RCD) protection.
7.1.3 Internet access
Details the need and options for internet connectivity.
7.2 Protective earth (PE) connection
Covers the mandatory protective earth connection for safety.
7.2.1 Connect the PE wire
Step-by-step guide to connect the protective earth wire.
7.3 AC input connection
Instructions for connecting the AC input power cables.
7.4 Secure the input connection cables
Details how to secure the input connection cables properly.
7.5 Ethernet connection
Describes the process for connecting the Ethernet cable for communication.
7.6 Tilt sensor (optional)
Explains the optional tilt sensor and its function.
8. Operation and correct use
8.1 Prepare for commissioning of the EVSE
Lists requirements for the owner/installer before EVSE commissioning.
8.2 Prepare for use of the EVSE
Outlines owner's responsibilities before end-user operation.
8.2.1 Remove condensation from the cabinet
Procedure to remove internal condensation from the EVSE cabinet.
8.3 Charging session
Covers the process of starting, stopping, and managing charging sessions.
8.3.1 Start a charging session
Step-by-step guide to initiate an EV charging session.
8.3.3 Emergency stop of a charge session
Explains how to use the emergency stop function.
9. Maintenance and troubleshooting
9.1 Routine maintenance
Outlines regular maintenance activities to ensure EVSE longevity and performance.
9.2 Troubleshooting
Provides solutions for common problems and error messages.
9.3 Total de-energization of the EVSE
Details procedures, PPE, and tools for safely de-energizing the EVSE.
9.3.5 Personal Protective Equipment (PPE)
Lists mandatory Personal Protective Equipment (PPE) for engineers.
9.3.6 Safety equipment and tools
Lists required tools and safety equipment for de-energization.
9.3.7 Total de-energization procedure
Detailed step-by-step procedure for total de-energization.
10. Technical data
10.1 Technical data
Presents detailed technical specifications for the EVSE models.
10.1.1 Technical data table
A comprehensive table of technical data for Terra 94, 124, and 184 CE.
10.1.2 Environmental Conditions
Details environmental conditions for storage, transportation, and operation.
10.2 Cable specifications
Provides specifications for AC and PE cables, including dimensions.
10.3 Torque specification
Lists torque values for various fasteners and connections.
10.4 Terra 94 - Output power and current Vs output voltage curve
Illustrates output power and current characteristics for Terra 94.
10.5 Terra 124 - Output power and current Vs output voltage curve
Illustrates output power and current characteristics for Terra 124.
10.6 Terra 184 - Output power and current Vs output voltage curve
Illustrates output power and current characteristics for Terra 184.
11. Attachments
11.1 EVSE dimensions
Provides dimensional drawings of the EVSE.
11.1.1 EVSE dimensions without CMS
Shows the overall dimensions of the EVSE without cable management system.
11.1.2 EVSE dimensions with two CMS
Shows the overall dimensions of the EVSE with two cable management systems.
11.2 Height of user operable elements
Illustrates the height of user-accessible elements on the EVSE.
11.3 Center of gravity (without CMS)
Shows the center of gravity for the EVSE without CMS.
11.4 Prefabricated foundation
Provides detailed drawings and measurements for the prefabricated foundation.
11.5 Custom foundation - EVSE footprint
Shows the footprint and measurements for creating a custom foundation.
11.6 Charging cable reach
Illustrates the reach of charging cables with and without CMS.
11.6.1 Charging cable reach without CMS
Shows charging cable reach without the cable management system.
11.6.2 Charging cable reach with CMS
Shows charging cable reach with the cable management system.
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