Table of Contents
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®
RG
SERIES
AIRCRAFT BATTERY
OWNER/OPERATOR
MANUAL
CONCORDE BATTERY
CORPORATION
2009 San Bernardino Road
West Covina, CA 91790
Phone: 626-813-1234
www.concordebattery.com
Document No. 5-0324
Revision G
September 2/2020
NOTICE: The technical data contained herein has been reviewed and approved for
general release on the basis that it contains no export controlled information. No part of
this document may be copied or reproduced by any means, including electronic or
mechanical, without written permission from Concorde Battery Corporation.
DISCLAIMER: The technical data contained herein is based upon the best information
available as of the latest revision date. Concorde Battery Corporation makes no warranty
of merchantability, fitness for any particular purpose, or any other warranty, expressed or
implied, with respect to such information, and we assume no liability resulting from its
use. It is the obligation of each user of the product to determine the suitability for any
particular application and to comply with the requirements of all applicable laws
regarding use and disposal of this product.
Copyright © Concorde Battery Corporation 2020
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Table of Contents
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Summarization of Contents
SAFETY SUMMARY
WARNING: LOW CAPACITY HAZARD
Hazards related to low battery capacity and jump starting procedures.
WARNING: ELECTRIC BURN HAZARD
Hazards from high currents during servicing and necessary precautions.
WARNING: DANGER OF EXPLODING BATTERIES
Risks of explosive gas mixtures and precautions against ignition sources.
WARNING: DANGER OF CHEMICAL BURNS
Hazards from sulfuric acid exposure and required contact precautions.
CAUTION: DANGER OF EQUIPMENT DAMAGE
Risks of overheating and damage from improper electrical connections.
BATTERY DESCRIPTION
RG® Series Battery Construction
Details on valve-regulated lead-acid cells, plates, and electrolyte absorption.
Pressure Relief Valve (PRV) Function
Explanation of the PRV's role in pressure regulation and automatic resealing.
Cell Configuration and Features
Describes 12V/24V configurations and optional features like temperature sensors.
Installation Orientation
Guidance on upright installation and contact for alternative orientations.
Technical Characteristics Reference
Information on where to find detailed technical data for battery models.
STORAGE
Factory Servicing and Charging
Batteries are serviced and charged at the factory prior to shipment.
Optimal Storage Conditions
Recommendation for storing batteries in a cool location to prolong shelf life.
Open Circuit Voltage (OCV) Levels
Defines OCV for fully charged and low-charge states for battery assessment.
Boost Charging Requirements
Guidelines on when to boost charge and the need for capacity testing.
CMM Reference for Charging
Directs users to the applicable CMM for detailed charging instructions.
TRANSPORTATION
Packaging Guidelines
Use original containers or follow local regulations for packaging.
Shipping Exemptions and Regulations
Batteries are exempt from hazardous material regulations when properly packaged.
PREPARATION FOR INSTALLATION
Visual Inspection and Damage Check
Inspect battery for damage; contact Concorde if any defects are found.
Open Circuit Voltage (OCV) Measurement
Procedure for measuring battery OCV using a calibrated multimeter.
Installation Based on OCV
Procedures for installing based on OCV levels (pre-charged, needs boost, needs test).
CMM Reference for Charging/Testing
Directs users to CMM for detailed charging and capacity testing procedures.
INSTALLATION
General Notes and Weight Warning
Includes generic instructions, TSO applicability, and battery weight warnings.
Removing Existing Battery
Detailed steps for disconnecting and removing the old battery from the aircraft.
Installing Replacement Battery
Detailed steps for installing the new battery, including connections and final checks.
Critical Installation Cautions
Important warnings about terminal torquing and hardware usage during installation.
OPERATION
Applications and Charging
Covers battery uses, charging methods, and ground power units.
Temperature and Voltage Management
Discusses temperature compensation and OCV for state of charge.
Storage and Environmental Conditions
Covers aircraft storage, sulfation, and cold weather operation.
Operational Procedures and Systems
Details ventilation, jump starting, and battery rotation procedures.
SERVICING
Charging Battery While Installed
Procedures and restrictions for charging a battery installed in the aircraft.
Inspection and Testing
Covers scheduled and unscheduled inspections, and capacity testing requirements.
Repairs, Replacements, and Sensors
Information on non-repairable parts, external repairs, and temperature sensors.
Parallel Battery Servicing
Recommendations for servicing batteries installed in parallel.
DISPOSAL
Hazardous Material Handling
Warnings against landfill disposal and identification of hazardous materials.
Recycling and Regulations
Battery materials are recyclable; follow local ordinances for disposal.
Outer Shell Removal for Smelting
Requirement to remove specific outer shells before sending to smelter.
Safety Data Sheet Reference
Directs users to the SDS for additional disposal information.
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