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Garrett GVW-45 Installation Manual

Garrett GVW-45 Installation Manual

External wastegates

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INSTALLATION GUIDE FOR GARRETT
GVW EXTERNAL WASTEGATES
GARRETT VENT | EXTERNAL WASTEGATES
High flowing external wastegates for turbocharged racing and performance engines
G
arrett Vent | External Wastegates regulate turbocharger
shaft speed by venting exhaust gas around the turbine
stage of the turbocharger. CFD optimized design maximizes
flow and delivers optimum boost control. Advanced thermal
optimization increases durability of the diaphragm. The cap
design makes spring changes and serviceability of the entire
GVW lineup easier and more reliable to perform.

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Summarization of Contents

Garrett Vent External Wastegates
Product Overview
Introduction to Garrett Vent External Wastegates, their function, and key design features for performance engines.
GVW Wastegate Features and Specifications
Flow and Mechanical Data
Details on flow data, mechanical specifications, and material composition of GVW wastegates.
Key Design Benefits
Highlights CFD testing, optimized actuation stability, and replaceable components for increased service life.
Changing Wastegate Springs
Spring Installation Procedure
Step-by-step guide for safely removing and installing wastegate springs, including safety precautions.
Wastegate Port Fittings and Diagrams
Water-Cooling and Port Details
Explanation of water-cooling features, port symbols, and air/water fittings on GVW wastegates.
Wastegate Flange Dimensions
Dimensional drawings for GVW-40, GVW-45, and GVW-50 wastegate flanges.
Boost Control Configurations - Part 1
Spring Pressure Control
Connecting pressure source for basic spring-actuated boost control on wastegates.
Manual Boost Controller Setup
Using a manual boost controller for external wastegate actuation, including twin turbo setups.
Two-Port Connection
Connecting wastegates to a solenoid for boost control, detailing port usage.
Boost Control Configurations - Part 2
Single-Port Connection
Connecting wastegates to a solenoid for boost control using a single port.
Two-Port Connection for High Boost
Using two-port solenoid control for high boost pressure applications.
Two-Port Connection for High Back Pressure
Using two-port solenoid control for high back pressure systems.
Spare Parts and Torque Specifications
GVW Replacement Part Kits
Visual guide and part numbers for common replacement kits including air fittings, diaphragm, and valve/bushing.