Related Manuals for MARCREST Bale Baron Pickup 5250P
Summarization of Contents
Preface
Safety Section
Important safety messages on the Bale Baron® Stacker and in the manual.
Manual Contents Overview
Lists manual sections for operation, service, and maintenance procedures.
Operator Manual Storage Guidelines
Instructions on keeping the operator manual with the Bale Baron® at all times.
Warranty Registration Information
Details on registering the Bale Baron® for warranty validation by mail or email.
Warranty Registration
Purchaser Information Fields
Fields for buyer details including name, address, and contact information.
Dealer Information Fields
Fields for dealer details including name, address, and contact information.
Dealer Pre-Delivery Checklist
Pre-Delivery and Delivery Inspection
Checklist for inspecting all models before delivery to the purchaser.
Dealer Review with Purchaser
Section for dealer to review manual, operation, and warranty with the purchaser.
Warranty Details
Limited Warranty Terms and Conditions
Details Marcrest Manufacturing's warranty coverage, exclusions, and customer responsibilities.
Safety
Safety Alert Symbol Explanation
Explains the safety symbol meaning ATTENTION, BE ALERT, YOUR SAFETY IS INVOLVED.
Signal Words Usage Guidelines
Explains DANGER, WARNING, and CAUTION signal word usage and guidelines.
Operator Safety Responsibility
Operator's Role in Safety
Emphasizes operator responsibility for reading and following all safety instructions.
General Safety Precautions
General Safety Guidelines
Provides 16 points of general safety advice for operating the Bale Baron®.
Equipment Handling Safety
Equipment Safety Guidelines
Precautions for safe equipment handling, maintenance, and operation.
Operator Safety Training
Safety Training Requirements
Outlines safety training requirements and responsibilities for operators and personnel.
Safety Sign Management
Safety Signs Maintenance
Guidance on keeping, replacing, and the purpose of safety signs.
Safety Sign Installation
Step-by-step instructions for applying safety signs correctly.
Machine Preparation for Operation
Preparation Guidelines
Guidelines for preparing the machine and work area before operation.
Maintenance Safety Procedures
Maintenance Safety
Safety procedures and precautions for performing maintenance tasks on the Bale Baron®.
Safe Operation Practices
Operating Safety Guidelines
Key safety practices to follow during the operation of the Bale Baron®.
Storage and Transport Safety
Storage Safety Guidelines
Guidelines for safely storing the Bale Baron® when not in use.
Transport Safety Regulations
Safety measures to follow when transporting the Bale Baron®.
Hydraulic System Safety
Safety precautions related to the hydraulic system and its components.
Tire Safety Procedures
Safety advice for tire mounting, maintenance, and replacement.
Large Bale Handling Safety
Big Bale Handling Safety
Safety considerations for handling and stacking large bales.
Large Bale Transportation Safety
Big Bale Transportation Safety
Safety recommendations for transporting large bales securely.
Big Bale Operations Safety Summary
Recap of key safety points for big bale operations.
Safety Sign Locations
Left Side Safety Sign Locations
Illustrates safety sign locations on the left side of the machine.
Right Side Safety Sign Locations
Illustrates safety sign locations on the right side of the machine.
Machine Specific Safety Signs
Diesel Power Unit Safety Signs
Shows safety sign locations for models with a diesel power unit.
PTO Power Unit Safety Signs
Shows safety sign locations for models with a PTO power unit.
Pickup Model Safety Signs
Shows safety sign locations for the pickup model.
Twine Box Safety Signs
Shows safety sign locations related to the twine box.
Decal Explanations
Decal A: Manual, Service, Hydraulic Leaks
Explains safety decals related to manual reference, service, and hydraulic leaks.
Decal B: Roller Conveyor Warning
Explains safety decal regarding the roller conveyor not being for walking.
Decal C: Automatic Start Warning
Explains safety decal regarding automatic starting and manual mode.
Decal D: Operating Machine Warning
Explains safety decal regarding operating machine and moving parts.
Machine Safety Decals
Decal E: Passenger Prohibition
Warning against allowing people to ride on the machine.
Decal F: Moving Parts Warning
Warning about dangerous moving parts in this section of the machine.
Decal G: Fire Extinguisher Location
Indicates location for recommended fire extinguisher mounting.
Decal H: Electrical and Towing Safety
Electrical hookup diagram and towing/transporting speed limits.
Transport Safety Decals
Decal I: Transport Lock Pin Safety
Warning about engaging the tongue transport lock pin for public roadways.
Decal J: Battery Storage Instructions
Instructions on battery removal for storage below freezing temperatures.
Decal K: Diesel Fuel Requirements
Information on diesel fuel requirements for the power unit.
Decal L: PTO Shaft Shield Warning
Warning about safety shields on the PTO shaft.
Information Decals
Greasing Decals (A)
Daily greasing locations and recommended grease type.
Greasing Decals (B)
Greasing locations every 250 bundles and recommended grease.
Hydraulic Oil Level Gauge Decal
Refers to the hydraulic oil level and temperature gauge.
Hydraulic Reservoir Decal
Identifies the hydraulic oil reservoir and fluid type.
Operator's Manual Location Decal
Indicates the location of the operator's manual.
Tire and Wheel Torque Decals
Tire pressure and wheel nut torque specifications.
Machine Component Decals
Rear Tire and Wheel Torque Decals
Rear tire pressure and wheel nut torque specifications.
Wrench Requirement Decal
Indicates a 13mm (1/2") open end wrench is required to open covers.
Radiator Cleaning Decal
Instructions for blowing out radiators with compressed air.
System Operation Decals
Hydraulic Shutoff Valve Decal
Warning about the hydraulic shutoff valve during operation.
Lubrication Block Decal
Location and greasing procedure for the central lubrication block.
Knotter Greasing Reference Decal
Refers to the manual for knotter greasing points.
Brake Fluid Reservoir Decal
Indicates location and type of brake fluid for surge braking systems.
Baler Preparation
New Holland Hose Kit Installation 5250T
Step-by-step guide for installing the New Holland hose kit on the 5250T model.
Hose Kit Installation
New Holland Hose Kit Assembly Steps
Continues the installation steps for the New Holland hose kit.
Baler Connection Hardware
Baler Hardware for 5250T Connection
Instructions for attaching baler hardware to connect to a 5250T.
Baler Drawbar Specification
Specifies the required drawbar length from the baler chamber.
Drawbar Setup
Rear Baler Drawbar Setup Procedure
Instructions for setting up the rear baler drawbar for different baler makes.
Hesston Hose Kit Installation
Hesston Hose Kit Assembly Steps
Step-by-step guide for installing the Hesston hose kit on the 5250T model.
Hitch Adjustment
Bale Baron 5250T Hitch Setting
Ensures the telescoping hitch is set to the shortest operating position.
Electrical Connections
Cab Control Panel Setup (Non-Isobus)
Instructions for mounting and connecting the cab control panel.
Tractor Interface
Isobus Connection Procedure
Steps for connecting the Bale Baron® to a tractor via Isobus.
Optional Isobus Monitor Setup
Instructions for mounting and connecting an optional Isobus monitor.
Hydraulic System Specifications
Hydraulic Specifications
Specifies hydraulic requirements, pressure, and return connections.
Hydraulic Requirements
Lists required hydraulic flow and tractor remote valve configurations.
Hydraulic System Setup
Load Sensing System Adjustment
Instructions for adjusting the load sense bleed off valve for proper function.
Closed Center System Setup
Setup for closed center system, including bleed off screw adjustment.
Bale Baron Setup Procedures
Program Selection for Bale Feed
Guidance on selecting the correct program (Side feed or Inline) for bale size.
Bale Size Gauge and Length
Information on using the bale length gauge and maximum bale length settings.
Bale Sizing Adjustments
Spacer Bar Adjustment
How to adjust the spacer bar height and spring tension for bale size.
End Gate Panel Adjustment
Adjusting end gate panels for desired stack length and bundle tightness.
Bale Setup Positions
14" x 18" Bale Setup
Configuration steps for 14" x 18" bale size setup.
Bale Size Configuration
16" x 18" Bale Setup
Configuration steps for 16" x 18" bale size setup.
Chamber Top Operation
Chamber Top Release Mechanism
Information on the floating chamber top and locking pins for operation.
Twine System Setup
Twine Selection and Specifications
Selecting premium twine with correct knot strength parameters for bales.
Twine Installation Procedure
How to install 8 balls of twine in each twine box for the knotters.
Valve and Control Adjustments
Adjustable Valves Overview
Overview of adjustable valves for knotter and table speed flow control.
Knotter Speed Flow Control
Setting knotter speed control to 40 RPM for normal operation.
Table Speed Flow Control
Running the table at 14 RPM and not full speed for proper operation.
Hydraulic System Adjustments
Load Sense Bleed Off Valve Adjustment
Adjustment of the load sense bleed off valve and its normal closed position.
Hydraulic Pressure Test Procedure
Procedure for testing hydraulic pressure using a provided gauge.
Endgate Options
Optional Endgates Functionality
Information on telescoping endgates for producing different bundle sizes.
9/18 Bale Bundle Mode Setup
Setup for 9/18 bale bundle mode, including pin relocation and program selection.
21 Bale Bundle Mode Setup
Setup for 21 bale bundle mode, including pin relocation and program selection.
Bundle Extraction Components
Expeller Roller Kit Installation
Installation of expeller roller kit for bundle extraction during auto mode.
Top Roller Adjustment Procedure
Adjusting the top roller to lift out of the way of spikes.
Lower Expeller Roller Function
Information on the lower expeller roller's operation and function.
Pickup Height Adjustment
Pickup Height Adjustment Steps
Steps to adjust pickup height to approximately 3 inches off the ground.
Pickup Belt Alignment
Pickup Belt Adjustment Procedure
Adjusting front roller for belt alignment and tension.
Control Panel Operation
Control Panel Layout Overview
Identifies display, function switches, and selector switches on the control panel.
Display Panel Functions
Display Panel Home Screen Options
Details options on the home screen for menu, stack counts, and alarm silence.
Display Panel Navigation
Display Panel Menu Screen Options
Explains menu screen options for home, input/output, counters, log, and settings.
Machine Inputs Monitoring
Display Panel Inputs Screen
Describes the inputs screen for real-time limit switch status.
Machine Outputs Monitoring
Display Panel Outputs Screen
Explains the outputs screen showing active solenoids and status indicators.
Job Tracking
Display Panel Counters Screen
Allows tracking of four jobs and total bundles, with start/stop and reset functions.
System Logs
Display Panel Log Screen
Displays the last 100 actions, including auto and manual mode operations.
User Settings Configuration
User Settings Screen - Basic
Settings for bundle size, hydraulic flow, and drift control.
User Settings - Advanced
User Settings Screen - Advanced
Settings for baler type, knotter sensors, and injector down operation.
Manual Operation Controls
Function Switches Operation
Explains auto, manual, injector, plunger, and endgate function switches.
Machine Mode Selection
Local/Off/Remote Switch Function
Controls operation via panel switches, cab monitor, or turning off the machine.
Isobus and Indicator Systems
Isobus Selector Switch
Selects between Isobus display or Power Box operation.
Indication Lights Guide
Explains the meaning of blue, green, and red back-lit buttons indicating status.
Override Feature Procedure
Procedure for overriding needle/plunger position for maintenance.
Bale Stacking Counts
Vertical Stack Count Explanation
Indicates bales behind the plunger, with manual modification for extra bales.
Horizontal Bale Stacking
Horizontal Stack Count Explanation
Indicates complete stacks of 3 bales, with manual modification for extra stacks.
Automated Cycle Operations
Tie Cycle Operation (Auto Mode)
Explains the tie cycle process, speed adjustments, and advance notices.
Overload Indicator System
Monitors bale speed, indicates overload, and provides instructions for jam clearing.
Command Message Reference
Command Messages Explained
Explains messages displayed when conditions aren't met for selecting features or functions.
Troubleshooting Command Messages
Command Messages Troubleshooting
Continues troubleshooting common command messages and their causes/actions.
Troubleshooting Alarms
Alarm Messages Troubleshooting Guide
Troubleshooting for various alarm messages, including limit switch tests.
Hydraulic and Shield Safety Alarms
Hydraulic Pressure and Table Shield Alarms
Troubleshooting for hydraulic pressure and table shield safety switch alarms.
Safety Switch Alarm Troubleshooting
Remote/Local, Twine Box, E-Stop Alarms
Troubleshooting for remote/local switch, twine box, and emergency stop alarms.
Safety Switch System Alarms
Safety Switch Circuit Alarms
Troubleshooting for safety switch alarms related to twine boxes and stop buttons.
Limit Switch Alarm Troubleshooting
Plunger, Gate, and Stack Limit Alarms
Troubleshooting for plunger, gate, and vertical stack limit switch alarms.
Needle and Tie Cycle Alarm Troubleshooting
Needle, Twine Feed, and Tie Cycle Alarms
Troubleshooting for needle home, twine feed, and tie cycle interruption alarms.
Plunger and Gate Alarm Troubleshooting
Plunger, Gate, and Stack Limit Switch Alarms
Troubleshooting for plunger, gate, and vertical stack limit switch issues.
Knotter System Alarm Troubleshooting
Plunger Regen, Trip, and Table Full Alarms
Troubleshooting for plunger regen, knotter trip, and table full alarms.
General Hydraulic Troubleshooting
Common Hydraulic Problems and Solutions
Troubleshooting for issues like no functions operating, pressure build-up, or slow cylinder.
Load Sensing Hydraulic Pressure Test
Procedure for testing hydraulic pressure using a gauge.
Hydraulic System Diagnosis
Hydraulic System Malfunctions Troubleshooting
Troubleshooting for hydraulic issues like pressure build-up, slow cylinder, or knotter engagement.
Load Sensing Pressure Test Procedure
Steps for performing a load sensing hydraulic pressure test.
Cylinder Seal Testing
Cylinder Pressure Testing Procedure
Procedure to test cylinders for blow-by, indicating faulty seals.
Endgate Linkage Alignment
Endgate Linkage Alignment Procedure
How to align endgate linkage for proper locking and adjustment.
Limit Switch Adjustments
Limit Switch Setup and Adjustment
How to set up and adjust mechanical limit switches for proper function.
Injector Limit Switches
Injector Limit Switch Functions
Details on injector limit switches A, B, C, D and their function.
Plunger Limit Switches
Plunger Limit Switch Identification
Information on plunger limit switches B (out) and C (in) and error alerts.
Endgate Limit Switches
Endgate Open and Close Limit Switches
Details on endgate open (B) and close (C) limit switches and their function.
Knotter Limit Switch Functions
Needle Yoke Home Limit Switch
Adjustment of the needle yoke home limit switch (A).
Knotter Upper Limit Switch Function
Function of the knotter upper limit switch (E) in the tie cycle.
Bale Counting Limit Switch
Third Bale Count Limit Switch
Function of the third bale count switch (F) and its adjustment.
Trip Arm Limit Switch
Trip Arm Limit Switch Purpose
Purpose of the trip arm limit switch (J) in indicating trip arm position.
Knotter Tie Sensors
Tie Alarm Sensors Functionality
Sensors for each knotter to monitor miss ties and their LED indicators.
Bale Baron Service Guide
Yearly Service Requirements
Yearly service requirements for knotter drive chain and rotary table drive chain.
Machine Lubrication Schedule
Yearly Knotter Greasing
Yearly greasing recommendations for knotter components.
Weekly and Periodic Maintenance
Brake Fluid Level Check
Procedure for checking brake fluid level weekly.
Pickup Chain Tension Adjustment
Checking and adjusting pickup chain tension.
Annual Brake Maintenance
Yearly Brake Adjustment Procedure
Annual brake adjustment procedure, including inspecting drums and shoes.
Brake Adjustment Steps
Detailed steps for adjusting the machine's brakes.
Service Intervals and Specifications
30,000 Bundle Service Interval
Wheel bearing cleaning and repacking every 30,000 bundles.
As Required Service Items
Adjusting rotary table and knotter drive chain tensions.
Tire Pressure Specifications
Specifications for rear and front tire pressures.
Power Unit Service
Diesel Power Unit Service
Service information for the Kubota diesel power unit.
Hydraulic Radiator Cleaning
Daily cleaning of the hydraulic radiator with compressed air.
Engine Radiator and Rotary Screen Cleaning
Daily cleaning of engine radiator and rotary screen.
Hydraulic Filter Replacement
Hydraulic filter replacement schedule and part number.
Fluid and Shaft Maintenance
Hydraulic Radiator Cleaning
Daily cleaning of the hydraulic radiator with compressed air.
Hydraulic Filter Replacement Schedule
Hydraulic filter replacement schedule and part number.
Hydraulic Oil Change Procedure
Hydraulic oil change schedule and fill level instructions.
Gear Oil Change Schedule
Gear box oil change schedule and fill level instructions.
PTO Shaft Greasing Intervals
Greasing frequency for PTO shaft continuous velocity joints.
Machine Access Panels
Rotary Table Shields Operation
Information on rotary table shields, safety sensors, and opening/closing procedures.
Twine Box Access
Twine Box Access and Sensor Function
How to access twine boxes, including handle location and safety sensor function.
Rear Shield Access
Rear Shields Opening and Closing
Procedures for opening and closing rear shields and the function of safety switches.
Knotter Shield Access
Knotter Shields Identification
Details on the four knotter shields and their purpose.
Electrical System Schematics
3CM ECU Electrical Diagram
Electrical schematic for the 3CM ECU showing connections and pinouts.
Hydraulic System Diagrams
Hydraulic Circuit Diagram
Diagram illustrating the hydraulic system components and flow.
Hydraulic Component Lists
Hydraulic Circuit Part Number List
List of hydraulic circuit components with part numbers and functions.
Hydraulic Manifold Layout
Hydraulic Manifold Component Diagram
Diagram showing the layout of hydraulic valves and fittings on the manifold.
Hydraulic Troubleshooting Guide
General Hydraulic Problem Diagnosis
Troubleshooting common hydraulic problems and their recommended actions.
Load Sensing Pressure Test
Steps for performing a load sensing hydraulic pressure test.
Cylinder Hydraulic Troubleshooting
Cylinder Pressure Testing for Seals
Procedure to test cylinders for blow-by, indicating faulty seals.
Knotter Manual Index
Knotter Manual Safety Warnings
Safety warnings before performing knotter maintenance or service.
Knotter System Description
Overview of the Bale Baron® Rasppe knotter system.
Double Knotter System Operation
Explanation of the double knotter system's operation for tying bales.
Knotter Operations Overview
Detailed description of a complete double knotter system cycle.
Twine Installation Procedures
Procedures for installing twine, including specifications and storage.
Knotter Maintenance Sections
Sections covering general info, tying failure causes, and twine tension.
Knotter Manual Contents
Knotter Parts Breakdown Overview
Lists parts for main assembly, clutch, brake, and main shaft assembly.
Knotter Setup Overview Summary
Summary of key setup procedures for twine discs, billhook, and needles.
Knotter Troubleshooting Guide
Troubleshooting guide for needle, knotter, and twine tying problems.
Knotter Manual - General
General Safety Warnings for Knotter
General safety warnings and precautions for knotter maintenance.
Double Knotter System Description
Bale Baron Knotter Description
Details the Bale Baron® Rasppe knotter with a double knot system.
Double Knotter System Operation
Explains how the double knotter system ties bales with four twines.
Knotter Operation Cycle
Double Knotter System Cycle
Describes the complete cycle of the double knotter system.
Knotter Component Diagrams
Lower Twine Tensioner Diagram
Diagram showing components of the lower twine tensioner.
Needle and Twine Disc Interaction
Explains needle movement and twine interaction with billhook and twine disc.
Needle Component Identification
Identifies needle components: twine disc, finger, stripper arm, billhook.
Twine Disc Rotation and Pickup
Describes twine disc rotation and billhook engagement.
Knotter Cycle Actions
Billhook Rotation and Twine Disc
Billhook rotation, needle movement, and twine disc finishing rotation.
Slacker Arm Monitoring
Monitoring slacker arm movement via control console and flags.
Billhook Closing and Knot Formation
Billhook closing, twine knife advancing, and knot forming.
Twine Finger Second Knot Pickup
Twine finger movement for second knot pickup.
Twine Disc Second Knot Pickup
Twine disc rotation for second knot pickup.
Knotter Monitoring and Flags
Billhook Rotation and Twine Knife
Billhook rotation, twine finger retraction, and twine disc finishing rotation.
Slacker Arm Movement and Mistie Alarms
Slacker arm movement, monitoring flags, and mistie alarm conditions.
Twine Installation Procedures
Twine Specifications and Storage
Information on twine specifications and storage boxes.
Twine Ball Installation Guide
Instructions for installing twine balls in the storage boxes.
Twine Routing Diagrams
Backup Twine Ball Connection
Connecting backup twine balls with a square knot.
Upper Twine Tensioner Diagram
Diagram of the upper twine tensioner components.
Lower Twine Tensioner Diagram
Diagram of the lower twine tensioner components.
Upper Twine Routing Diagram
Diagram showing upper twine routing to knotters.
Lower Twine Routing
Lower Twine Tensioner and Slacker Arm Threading
Guides for threading lower twine tensioners and slacker arms.
Twine Guide Placement in Tensioners
Correct placement of twine guides in lower twine tensioners.
Lower Slacker Arm Twine Routing
Steps for routing needle twines through lower slacker arms.
Lower Twine Routing Illustration
Illustrates twine routing through guides, tensioners, and slacker arms.
Needle Twine Routing
Twine Routing to Needles
Procedure for routing twine from slacker arms to needles.
Slacker Arm to Needle Twine Path
Illustrates twine path from slacker arm to needle and bale chamber.
Knotter Area Twine Routing
Left Hand Side Knotter Twine Routing
Routing twines from left twine box to knotter area.
Left Side Knotter Twine Routing Diagram
Visual guide for routing left-side knotter twines.
Right Hand Side Knotter Twine Routing
Routing twines from right twine box to knotter area.
Right Side Knotter Twine Routing Diagram
Visual guide for routing right-side knotter twines.
Twine Box Tensioner Routing
Twine Box Tensioner Routing
Routing knotter twines through tensioners on the twine box.
Twine Tensioner Routing Illustration
Illustrates twine routing through left and right twine box tensioners.
Knotter Threading Procedure
Threading Twines Through Knotters
Procedure for threading twines through knotters and to the needle area.
Upper Twine Tensioner and Routing Guides
Guides for upper twine tensioner placement and routing twines.
Tying Needle and Knotter Twines
Tying Needle and Knotter Twines
Routing twines from needles to knotter area and tying them.
Needle Twine Routing to Knotter Area
Illustrates routing needle twines to the knotter area.
Left Side Twine Threading Diagram
Left Hand Side Twine Threading
Diagram showing twine path for needles 1 and 2 on the left side.
Left Hand Bale Baron Twine Threading
Detailed steps for threading the left-hand side of the Bale Baron.
Right Side Twine Threading Diagram
Right Hand Side Twine Threading
Diagram showing twine path for needles 3 and 4 on the right side.
Right Hand Bale Baron Twine Threading
Detailed steps for threading the right-hand side of the Bale Baron.
Knotter Maintenance
General Information for Knotter Maintenance
Precautions and initial troubleshooting for knotter and needle adjustments.
General Maintenance Safety Warnings
Safety warnings before performing knotter maintenance.
Tying Failure Causes
Common Causes of Tying Failure
Lists common causes of tying failures in the knotter system.
Twine Tension Adjustments
Twine Tension Settings
Information on correct twine tension settings and potential malfunctions.
Twine Box Tensioner Adjustment
Adjusting twine tensioners at the twine box for proper twine feed.
Lower Twine Tensioner and Guides
Lower Twine Tensioner Diagram
Diagram of the lower twine tensioner components.
Twine Guide Adjustment Procedure
Adjusting twine guides to ensure twine is centered in tensioner rolls.
Billhook and Cam Adjustments
Billhook and Billhook Cam Adjustment
Adjusting the billhook and billhook cam for proper knot tying.
Billhook Installation
Billhook Installation Procedures
Procedures for removing and raising the knotter assembly for billhook installation.
Billhook Assembly Components
Billhook Assembly Diagram
Exploded view of the billhook assembly components.
Billhook and Pinion Gear Installation
Installing the billhook and billhook pinion gear.
Billhook Alignment Procedure
Aligning billhook pinion gear and billhook for proper operation.
Knotter Assembly Lowering
Lowering the knotter assembly after adjustments.
Assembly Fastener Installation
Clevis Pin and Hairpin Installation
Installing the clevis pin and hairpin after maintenance.
Twine Knife Maintenance
Twine Knife Sharpening and Replacement
Importance of sharp twine knives and procedures for removal and sharpening.
Hairpin and Clevis Pin Removal
Removing hairpin and clevis pin to access knotter assembly.
Knotter Assembly Raising
Raising knotter assembly for access.
Stripper Arm Removal for Twine Knife Access
Removing stripper arm for better access to the twine knife.
Stripper Arm Assembly Breakdown
Stripper Arm Assembly Diagram
Exploded view of the stripper arm assembly components.
Stripper Arm Adjustment
Stripper Arm Adjustment Procedure
Adjusting the stripper arm for correct rub against the billhook.
Stripper Arm Adjustment Diagram
Diagram showing stripper arm adjustments and minimum travel.
Twine Disc Timing Adjustment
Twine Disc Timing Adjustment
Adjusting twine disc position relative to the disc cleaner for proper twine pickup.
Twine Disc Rotation and Pickup Illustration
Illustrates twine disc rotation and twine pickup.
Twine Disc Adjustment Steps
Diagram and steps for adjusting the twine disc.
Knotter Head Adjustments
Twine Disc Timing and Worm Gear Adjustment
Procedure for timing the twine disc and adjusting the worm gear.
Knotter Head End Play and Worm Gear
Information on knotter head end play and worm gear installation.
Twine Holder Adjustment
Twine Holder Adjustment Procedure
Adjusting twine holder for correct knot tail and twine drop length.
Tie Indicators Explanation
Explains amber reflectors indicating knotter tying status.
Needle Installation and Adjustment
Needle Installation and Adjustment Steps
Installing and adjusting needle actuating rods and needles.
Needle Arm Component Diagram
Diagram of the needle arm components and installation.
Needle Centering and Adjustment
Illustrates needle centering and adjustment.
Needle Penetration Measurement
Needle Penetration Measurement
Measuring needle penetration distance for proper function.
Needle Carriage Adjustment
Adjusting needle carriage position via bottom clevis.
Needle Alignment Checks
Needle Position Adjustment
Adjusting needle position for alignment and comparing curves.
Needle Roller to Tucker Arm Alignment
Aligning needle roller with tucker arm roller and checking contact.
Needle Clearance to Disc Cleaner
Checking needle position relative to disc cleaner for proper clearance.
Attachment Bolt Tightening and Arm Checks
Tightening needle attachment bolts and checking tucker arm/twine finger adjustment.
Tucker Arm Adjustment
Tucker Arm Adjustment Procedure
Adjusting the tucker arm for correct twine pickup and preventing wraps.
Tucker Assembly Diagram
Diagram of the tucker assembly and its function.
Needle Tip Roller Alignment
Aligning needle tip rollers with tucker arm rollers.
Tucker Arm Roller Alignment
Tucker Arm Roller Alignment Check
Checking tucker arm roller alignment to needle tip rollers.
Knotter Brake Adjustment
Knotter Brake Adjustment Procedure
Adjusting knotter brake springs and nuts for proper tension.
Knotter Brake Diagram
Diagram of knotter brake components and spring length measurement.
Knotter Brake and Cam Lobe Wear
Knotter Brake Spring Tension
Information on spring tension and its effect on needle return.
Cam Lobe Wear Inspection
Inspecting cam lobe wear on the knotter drive sprocket and replacement criteria.
Brake Cam Wear Check
Checking cam lobe wear and its impact on machine parts.
Knotter Parts Breakdown
Main Assembly Exploded View
Exploded view of the main knotter assembly components.
Main Assembly Parts List
Main Assembly Parts List
Parts list for the main knotter assembly.
Clutch Assembly Breakdown
Clutch Assembly Exploded View
Exploded view of the clutch assembly components.
Clutch Parts List
Clutch Assembly Parts List
Parts list for the clutch assembly.
Brake Assembly Breakdown
Brake Assembly Exploded View
Exploded view of the brake assembly components.
Brake Parts List
Brake Assembly Parts List
Parts list for the brake assembly.
Main Shaft Assembly Breakdown
Main Shaft Assembly Exploded View
Exploded view of the main shaft assembly components.
Main Shaft Assembly Parts List
Main Shaft Assembly Parts List
Parts list for the main shaft assembly.
Knotter Head Assembly Breakdown
Knotter Head Assembly Exploded View
Exploded view of the knotter head assembly components.
Knotter Head Assembly Parts List
Knotter Head Assembly Parts List
Parts list for the knotter head assembly.
Knotter Head Assembly Continued
Knotter Head Assembly Continued Exploded View
Continued exploded view of knotter head assembly components.
Knotter Head Assembly Parts Continued
Knotter Head Assembly Continued Parts List
Continued parts list for the knotter head assembly.
Twine Finger and Tucker Arm Assembly
Twine Finger and Tucker Arm Exploded View
Exploded view of twine finger and tucker arm assembly components.
Twine Finger and Tucker Arm Parts
Twine Finger and Tucker Arm Parts List
Parts list for the twine finger and tucker arm assembly.
Twine Tensioner Assembly Breakdown
Twine Tensioner Assembly Exploded View
Exploded view of twine tensioner assembly components.
Twine Tensioner Assembly Parts List
Twine Tensioner Assembly Parts List
Parts list for the twine tensioner assembly.
Twine Tensioner Assembly Diagram
Twine Tensioner Assembly Diagram
Exploded view of the twine tensioner assembly.
Twine Tensioner Parts List
Twine Tensioner Assembly Parts List
Parts list for the twine tensioner assembly.
Knotter Setup Overview
Knotter Setup Summary
Summary of key setup procedures for twine discs, billhook, and needles.
Twine Tensioner Setup
Top and Bottom Tensioner Settings
Recommended twine tension for top and bottom tensioners.
Twine Box Tensioner Setup
Recommended tension for twine box tensioners.
Disabling Knotter Mis-tie Alarm
Circumstances and procedure for disabling the knotter mis-tie alarm.
Knotter Troubleshooting
Knotter Troubleshooting Guide
Troubleshooting common knotter problems like needle breaking or knotter not engaging.
Tying Problems Troubleshooting
Tying Problems Troubleshooting
Troubleshooting common tying issues such as knots staying on billhook or twine wrapping.
Knotter Specific Troubleshooting
Knotter Troubleshooting - Needle/Slacker Arm
Troubleshooting for issues like knot in top twine only or bottom twine slacker arm not rotating.
Bottom Twine Knot Troubleshooting
Bottom Twine Knot Issues
Troubleshooting for bottom twine knots and twine wrapping issues.
First Knot Troubleshooting
First Knot Twine Finger Issues
Troubleshooting for issues with the first knot, like twine finger not working.
Second Knot Twine Finger Issues
Troubleshooting for issues with the second knot, like twine finger retraction.
Knot Appearance Troubleshooting
Double Twine Bow Knot and Frayed Ends
Troubleshooting for double twine bow knots and frayed twine ends.
Uneven Twine Cuts Troubleshooting
Troubleshooting for frayed twine ends and uneven twine cuts.
Knot Integrity Troubleshooting
Double Back Strands in Knot
Troubleshooting for twine strands doubling back through the knot.
Frayed Knot Causes
Troubleshooting for frayed knots due to twine tension or damaged parts.
Missing Knots on Multiple Twines
Troubleshooting for missing knots on multiple twines or non-working twine fingers.
Weak Knot Causes
Troubleshooting for weak knots due to spring tension or lubrication issues.
Knot Tension and Timing Troubleshooting
Loose Knot Ends Troubleshooting
Troubleshooting for short knot ends and twine discs not staying in time.
Twine Disc Timing Issues
Troubleshooting for issues causing twine discs to lose timing.
Insufficient Twine Tension Troubleshooting
Troubleshooting for insufficient twine tension due to worn parts or springs.
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