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Epoke SIRIUS COMBI AST SH4900 Instruction Manual

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500674
GB-1910.7
In case of technical questions, please state the identity number which appears below and on the machine plate.
Type.........................................................................................
Year........................................................................................
Instruction manual
SIRIUS COMBI AST
Technical details regarding specifi cations
and patterns contained in this instruction
manual are subject to change.
epoke
SW4900, SH4900, SE4900
SW4902, SH4902, SE4902
Valid from ID no.:
49080200, 49090200
49100200, 49110200, 49120200, 49130200
49140200, 49150200, 49160200, 49170200
49180200, 49190200, 49200200, 49210200
49220600, 49230600, 49240600, 49250600
This instruction manual contains impor-
tant information about safety, operation,
maintenance and technical data.
®
Identity number. .................................................................
Published and printed by Epoke® A/S,
Documentation Department

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Summary of Contents for Epoke SIRIUS COMBI AST SH4900

  • Page 1 49180200, 49190200, 49200200, 49210200 49220600, 49230600, 49240600, 49250600 This instruction manual contains impor- Technical details regarding specifi cations Published and printed by Epoke® A/S, tant information about safety, operation, and patterns contained in this instruction Documentation Department maintenance and technical data.
  • Page 2 SIRIUS COMBI AST epoke ® GB-1910.7...

  • Page 3: Table Of Contents

    SIRIUS COMBI AST epoke ® GB-1910.7 Contents 4. Instructions for use 1. Manufacturer information Operating vehicle hydraulics Manufacturer information ......5 (SH spreader) ........81 Model and type designation ....5 Diesel engine ........81 Start number and year ......6 Manual start of spreading .....
  • Page 4 SIRIUS COMBI AST epoke ® GB-1910.7 How to use the instruction manual The texts on the right-hand pages contain bold numbers (e.g. 1., 2.) which refer to the matching photos on the left-hand pages.

  • Page 5: Manufacturer Information Manufacturer Information

    • Failure to use original Epoke spare parts. 1.1.1 Copyright Failure to check parts that are subject to wear. Epoke® A/S holds the copyright of this technical • Repairs performed by non-experts. documentation. Mechanical, photographic or any other reproduction 1.2 Model and type designation...

  • Page 6: Start Number And Year

    SIRIUS COMBI AST epoke ® GB-1910.7 The fi rst four digits indicate the type, the last four 1.4 Country of origin digits refl ect consecutive numbering. Denmark. Factory plate layout: 1.5 CE label • Spreader type Location of CE label: On the factory plate.

  • Page 7: Product Descriptions, Handling, Safety

    SIRIUS COMBI AST epoke ® GB-1910.7 2 Product descriptions, handling and of thawing and friction creating materials on traffi c surfaces. safety The spreaders must only be used for the intended 2.0.0 General purpose. Important references are highlighted in the individ- The spreaders must only be operated, repaired and ual sections.

  • Page 8: Risk Caused By The Machine

    SIRIUS COMBI AST epoke ® GB-1910.7 2.0.2.2 Abnormal use A defect in the electrical equipment does not nor- Abnormal use is mally involve any risk to people. In practice, this when the spreaders are not used as means persons who touch live parts, i.e. parts that...

  • Page 9: Safety Measures

    Skin contact and inhalation of vapours from Changes to the spreader which have not been pressure fl uids must be avoided whenever approved by Epoke A/S are not permitted to be possible. If this is not possible, suitable per- made.
  • Page 10 SIRIUS COMBI AST epoke ® GB-1910.7 the machine, the spreader must not be used until such defects have been remedied. Remedy of problems, maintenance and repairs must only be performed when the connection to the hydraulics has been switched off. After main- tenance or repairs, the safety devices must be placed correctly.
  • Page 11 SIRIUS COMBI AST epoke ® GB-1910.7...
  • Page 12 SIRIUS COMBI AST epoke ® GB-1910.7 9 x 70 = 630 mm...
  • Page 13 SIRIUS COMBI AST epoke ® GB-1910.7 2.1.3 Safety components 8. A grate (mesh width 50x50 mm or 100x100 mm) 1. Fixing eyes/clamping hooks for fastening the prevents access to the tank (mixer and delivery spreader to the chassis of the truck.
  • Page 14 SIRIUS COMBI AST epoke ® GB-1910.7...
  • Page 15 SIRIUS COMBI AST epoke ® GB-1910.7 9. Before the ladder on the spreading disc mount- ing is used, it must be ensured that the top stage is lowered (A). Cover across auger (B). 10. Guard for cardan shaft. 11. The handles must be used when raising and lowering the spreading disc arrangement.
  • Page 16 SIRIUS COMBI AST epoke ® GB-1910.7...
  • Page 17 SIRIUS COMBI AST epoke ® GB-1910.7 17+ 18. Hydraulic-powered raising and lower- 20. Normal tarpaulin function (B). ing of the spreading disc arrangement from the The tarpaulin can be completely opened/closed. truck The guard rail is not activated, and work must not Turn the changeover handle (B) to the left position.
  • Page 18 • Only spare parts recommended by the manu- complied with. • facturer must be used. Only original Epoke spare parts and spare parts recommended by Epoke may be used. • All safety devices must be fastened securely 2.1.3.2 Before driving following repairs.
  • Page 19 SIRIUS COMBI AST epoke ® GB-1910.7 • If the equipment is defective/faulty and may 2.1.5 Liquid hoses present a hazard/risk to people, the tool must Liquid hoses must be checked at an interval of 100 be stopped. hours of operation (visual check).
  • Page 20 SIRIUS COMBI AST epoke ® GB-1910.7...
  • Page 21 Check chains carefully at regular intervals, however thoroughly at least once every 12 months. Check Epoke recommends that the users follow the in- each chain link at the inspection and preferably use structions of the manufacturer. a magnifying glass to see if there are any breaches, etc.
  • Page 22 SIRIUS COMBI AST epoke ® GB-1910.7 11.1 11.3 11.2 4.10 4.11 11.2 10.3 10.2 10.1...

  • Page 23: Product Descriptions

    Battery Liquid/prewetting system Battery switch Side tank Front tank Tap for draining/fi lling Distribution valves with Epoke servo motors Support system 10.1 Front tipping legs (S-4902 only) 10.2 Front roll Combination pump for liquid and prewetting 10.3 Support legs, rear (S-4900);...
  • Page 24 SIRIUS COMBI AST epoke ® GB-1910.7 2.2.2 Description of the spreader A hydraulic cylinder may be mounted as an optional SIRIUS COMBI AST is a fully automatic bulk accessory to lift the drive wheel system which will spreader. This means that the adjusted spread-...
  • Page 25 The liquid boom spreading symmetry is controlled plate's hydraulic motor. by special Epoke liquid valves. A signal is sent from The rotational speed of the spreader plate may the remote control to the valve, which should then deviate by +/-5%.
  • Page 26 SIRIUS COMBI AST epoke ® GB-1910.7 30 - 40 cm...
  • Page 27 SIRIUS COMBI AST epoke ® GB-1910.7 • 2.2.4 Spreader plate suspension Loosen the tie bolt (B) on the right-hand side of the suspension by approx. 3 turns. • Lock mechanism Measure the distance from the front edge and For locking of the spreader plate suspension in a rear edge to the road surface.
  • Page 28 SIRIUS COMBI AST epoke ® GB-1910.7...
  • Page 29 Removal of spreader plate with mixing chamber Can be carried out by one person. Tools: 10 mm box wrench, Epoke puller tool, item 420812, including 22 mm fi xed key, tool for 41 mm hexagon.
  • Page 30 SIRIUS COMBI AST epoke ® GB-1910.7...
  • Page 31 Can be carried out by one person. scrapers should be checked at regular intervals and Tools: 10 mm box wrench, Epoke puller tool, item any built-up material should be removed. The inter- 420812, including 22 mm fi xed key, tool for 41 mm val between the inspections depends on weather, hexagon for holding-up.
  • Page 32 SIRIUS COMBI AST epoke ® GB-1910.7...
  • Page 33 SIRIUS COMBI AST epoke ® GB-1910.7 Belt spreaders • The belt scraper's top side must be inspected and any accumulated material must be removed in the same way it is done with the hoppers. The belt scraper's bottom side on conveyor spread- ers must be inspected and cleaned by pulling it away from the belt.
  • Page 34 SIRIUS COMBI AST epoke ® GB-1910.7...
  • Page 35 GB-1910.7 2.2.5 Dosing system 7. Spring base adjustment: Crank for adjustment of spring base. To be used for fi ne-tuning - see the 1. Epoke principle instructions for adjustment of spreading volume A - Mixer shaft with springs (input). B - Delivery drum with cams...
  • Page 36 SIRIUS COMBI AST epoke ® GB-1910.7...
  • Page 37 Because the cover still has this intended function, it is important that original syn- thetic washers from Epoke A/S are used. 4. In case of damage, the screen (F) can be removed. This allows access to the auger below the machine.
  • Page 38 SIRIUS COMBI AST epoke ® GB-1910.7...
  • Page 39 SIRIUS COMBI AST epoke ® GB-1910.7 3. An overfl ow switch turns off the pump from a 2.2.6 Liquid setup storage tank if any, when the tank on the spreader 1. Use the instant connector (A) when fi lling with is full.
  • Page 40 SIRIUS COMBI AST epoke ® GB-1910.7...
  • Page 41 SIRIUS COMBI AST epoke ® GB-1910.7 2.2.7 Two-part fl uid system 1. The two-part fl uid system has three fl uid tanks: The front tank is used exclusively for the fl uid that is spread with a spray bar or fl uid spreader plate.

  • Page 42: Technical Data

    SIRIUS COMBI AST epoke ® GB-1910.7 2.3 Technical data 2.3.1.1 S-4902 with nozzle boom and spreader plate with mixing chamber Spreading widths and volumes (factory setting) Spreading width, salt (1 m intervals), m 3 - 12 Spreading width, liquid (1 m intervals), m...
  • Page 43 SIRIUS COMBI AST epoke ® GB-1910.7 2.3.1.3 S-4900 with two-part spreader plate for solid matter and liquid Spreading widths and volumes (factory setting) Spreading width, salt (1 m intervals), m 2 - 12 Spreading width, liquid (1 m intervals), m...
  • Page 44 SIRIUS COMBI AST epoke ® GB-1910.7 2.3.2 Dimensioned drawing and centre of gravity specifi cations, SW spreader...
  • Page 45 SIRIUS COMBI AST epoke ® GB-1910.7...
  • Page 46 SIRIUS COMBI AST epoke ® GB-1910.7 2.3.2 Dimensioned drawing and centre of gravity specifi cations, SW spreader...
  • Page 47 SIRIUS COMBI AST epoke ® GB-1910.7...
  • Page 48 SIRIUS COMBI AST epoke ® GB-1910.7 2.3.2 Dimensioned drawing and centre of gravity specifi cations, SW spreader Serie MEDIUM Dry matter hopper, m No. 3,500 l front tank No. 2,500 l front tank No. 1,750 l front tank Total liquid...
  • Page 49 SIRIUS COMBI AST epoke ® GB-1910.7 Series LARGE Dry material hopper, m3 No. 3,500 l front tank No. 2,500 l front tank No. 1,750 l front tank No. 1.000 l front tank 4180 3180 5900 7650 Total liquid volume, l 4346 L2, min.
  • Page 50 SIRIUS COMBI AST epoke ® GB-1910.7 2.3.3 Dimensioned drawing and centre of gravity specifi cations, SH spreader...
  • Page 51 SIRIUS COMBI AST epoke ® GB-1910.7...
  • Page 52 SIRIUS COMBI AST epoke ® GB-1910.7 2.3.3 Dimensioned drawing and centre of gravity specifi cations, SH spreader...
  • Page 53 SIRIUS COMBI AST epoke ® GB-1910.7...
  • Page 54 SIRIUS COMBI AST epoke ® GB-1910.7 2.3.3 Dimensioned drawing and centre of gravity specifi cations, SH spreader Serie MEDIUM Dry material hopper, m3 No. 3,500 l front tank No. 2,500 l front tank No. 1,750 l front tank Total liquid...
  • Page 55 SIRIUS COMBI AST epoke ® GB-1910.7 Series LARGE Dry material hopper, m3 No. 3,500 l front tank No. 2,500 l front tank No. 1,750 l front tank No. 1.000 l front tank Total liquid volume, l 4180 3180 5900 7650 4346 L2, min.
  • Page 56 SIRIUS COMBI AST epoke ® GB-1910.7 2.3.4 Dimensioned drawing and centre of gravity specifi cations SE spreader (operation from spreader's motor) Series SMALL Dry material hop- per, m3 No. 3,500 l front tank No. 2,500 l front tank Total liquid volu-...
  • Page 57 SIRIUS COMBI AST epoke ® GB-1910.7 Serie MEDIUM LARGE Dry material hopper, m3 No. 3,500 l front tank No. 2,500 l front tank Total liquid volume, l 4900 7400 5900 9400 4900 7400 5900 7400 3180 3180 6680 3515 4346...
  • Page 58 SIRIUS COMBI AST epoke ® GB-1910.7...

  • Page 59: Protection Against Corrosion

    ® GB-1910.7 2.4 Protection against corrosion Remove the hydraulic hoses from the vehicle in the Epoke machines are given a 2-component zinc coat following order: with a coat thickness of 60 μm and a 2-component 1. Hydraulic hose to P-connection coating with a coat thickness of between 140 μm...
  • Page 60 If the speedometer is sealed, connection must be carried out by an authorised workshop. Epoke can refer to workshops that are authorised to carry out mounting, calibration and repairs of the speedometer. The 3-poled canon plug from the "optocoupler unit"...

  • Page 61: Requirements To Place Of Erection

    The spreader must be empty when it is To ensure that these rules are complied with, lifted using a fork-lift truck. original rubber slide bars from Epoke must be used. Mount these under the spreader and make sure that The driver is responsible for ensuring that •...
  • Page 62 SIRIUS COMBI AST epoke ® GB-1910.7 300 - 600 250 - 600...
  • Page 63 20° and 40°, viewed from the side. At the front, the angle must be between 25° and 45°. Epoke recommends that the maximum pretension- ing of 1500 kg per lashing is used regardless of the size of the spreader.
  • Page 64 SIRIUS COMBI AST epoke ® GB-1910.7...
  • Page 65 SIRIUS COMBI AST epoke ® GB-1910.7 2. If the sides of the truck body are to sustain the forces which appear when the truck drives at bends, it must be ensured that each of the side stanchions on the spreader are allowed to load the...
  • Page 66 SIRIUS COMBI AST epoke ® GB-1910.7 30 - 40 cm 40 - 45 cm...

  • Page 67: Mounting And Dismounting Of Spreader With Front Legs - Without Roller

    SIRIUS COMBI AST epoke ® GB-1910.7 3.6 Mounting and dismounting of spreader with front legs - without roller Mounting The distance between the rotary joint and the road Use the dump body of the truck to mount the surface must be 40 - 45 cm when the spreader is spreader.
  • Page 68 SIRIUS COMBI AST epoke ® GB-1910.7...

  • Page 69: Mounting And Dismounting Of Spreader With Fi Xed Roller Using The Dump Body Of The Truck

    SIRIUS COMBI AST epoke ® GB-1910.7 3.7. Mounting and dismounting of spreader with fi xed roller using the dump body of the truck Mounting Truck bed height 1.04 m to 1.7 m. 1. Adjust the side supports to the internal sides of the truck body.
  • Page 70 SIRIUS COMBI AST epoke ® GB-1910.7 30 - 40 cm 40 - 45 cm...
  • Page 71 SIRIUS COMBI AST epoke ® GB-1910.7 5. Remove the locking pins from the front support Dismounting legs and place the pins in the parking fi ttings (C). Permitted total load: 17 000 kg Carefully reverse the truck to the spreader’s trans- verse rear edge.
  • Page 72 SIRIUS COMBI AST epoke ® GB-1910.7 30 - 40 cm 40 - 45 cm...

  • Page 73: Mounting And Dismounting Of Spreader Using Gallows And The Dump Body Of The Truck

    SIRIUS COMBI AST epoke ® GB-1910.7 3.8 Mounting and dismounting of spreader using gallows and the dump body of the truck Warning Danger! Hazard prevention There is a risk that the Support the spreader using the two service frames, each with...
  • Page 74 SIRIUS COMBI AST epoke ® GB-1910.7...

  • Page 75: Mounting And Dismounting Of Spreader With Operational Roll And In Connection With Hydraulic Support Legs (Rear)

    SIRIUS COMBI AST epoke ® GB-1910.7 7. Raise the front roller up from the truck bed by 3.9 Loading and unloading of the spreader lifting the control valve’s left handle (F). using moveable roller and hydraulic support legs 8. Tighten the safety chain and fi t it in the fastening...
  • Page 76 SIRIUS COMBI AST epoke ® GB-1910.7 40 - 45 cm 30 - 50 cm...
  • Page 77 SIRIUS COMBI AST epoke ® GB-1910.7 9. Remove the tie bolts (A) from the rear support legs and raise the legs up to the top position by lifting the control valve’s right handle (B). Re-fasten the support legs using the tie bolts.
  • Page 78 SIRIUS COMBI AST epoke ® GB-1910.7...
  • Page 79 SIRIUS COMBI AST epoke ® GB-1910.7 Unloading Permitted total unloading weight: SH/SE spreader: Max. 17000 kg When unloading the spreader do not use the dump body of the truck. Unloading may only be carried out on a fl at and solid sur- face.
  • Page 80 SIRIUS COMBI AST epoke ® GB-1910.7...

  • Page 81: Instructions For Use

    SIRIUS COMBI AST epoke ® GB-1910.7 4 Instructions for use 4.0 Operating vehicle hydraulics, SH spreader Operate the truck's hydraulic system in accordance with the instructions supplied by the manufacturer. When the vehicle's hydraulic system is started, it is important to pay attention to the following: •...
  • Page 82 SIRIUS COMBI AST epoke ® GB-1910.7...

  • Page 83: Diesel Engine

    SIRIUS COMBI AST epoke ® GB-1910.7 4.1 Diesel engine head. Make sure that the oil level is within the two markings at the oil stick. See also the engine sup- General description plier's instruction manual. 1. The engine is placed on the front of the spreader...
  • Page 84 SIRIUS COMBI AST epoke ® GB-1910.7...
  • Page 85 SIRIUS COMBI AST epoke ® GB-1910.7 Adjustment of the rotational speed Ventilation of the fuel system 3. The rotational speed is indicated on the engine. 3. The fuel system is not self-ventilating. If the Adjust the revolutions during which the engine is engine has run out of fuel, the system must be ven- running idle by turning the screw (C);...
  • Page 86 SIRIUS COMBI AST epoke ® GB-1910.7...
  • Page 87 SIRIUS COMBI AST epoke ® GB-1910.7 Start from the remote control (normal operation) 4.2 Manual start of spreading in the event of a The battery control switch must be set on 1. power failure The remote control must be turned on.
  • Page 88 SIRIUS COMBI AST epoke ® GB-1910.7...

  • Page 89: Control Handle

    SIRIUS COMBI AST epoke ® GB-1910.7 Spreading Indicator plate, Indicator plate, A: Selector switch/emptying width, m lower valve upper valve B: Power supply connector for electrical emptying (valve (valve motor (SW spreaders). connector) connector) C: Start/stop for electrical emptying motor (SW 3 (in the centre) spreaders).
  • Page 90 SIRIUS COMBI AST epoke ® GB-1910.7...

  • Page 91: Tarpaulin

    SIRIUS COMBI AST epoke ® GB-1910.7 4.4 Tarpaulin 1. The tarpaulin prevents the spreading material from blowing off the spreader while driving and it prevents rain and snow from mixing with the spreading material. Open the tarpaulin using an arm system with cord drive when fi lling spreading material.
  • Page 92 SIRIUS COMBI AST epoke ® GB-1910.7...

  • Page 93: Before Using The Spreader For The Fi Rst Time

    The reason is that the spring base needs Epoke recommends that the spreader should be to be loosened after it has been washed or stored calibrated at -/+20% of the nominal calibration.
  • Page 94 SIRIUS COMBI AST epoke ® GB-1910.7 30 - 60 cm...

  • Page 95: Function And Adjustment Of Fl Uid

    SIRIUS COMBI AST epoke ® GB-1910.7 4.7 Function and adjustment of fl uid spreading A valve controls the supply to the nozzles on the left side = 4 – 7 m spraying width, and one valve Fluid is spread by means of a spray bar fi tted above the spreader plate.
  • Page 96 SIRIUS COMBI AST epoke ® GB-1910.7...
  • Page 97 SIRIUS COMBI AST epoke ® GB-1910.7 4.7.2 Adjustment of the nozzles for optimum After long intervals without use, or after each cross-spreading season, we recommend passing water mixed with 4. In connection with the seasonal overhaul or antifreeze solution through the fl uid pump and then replacement of nozzles, we recommend checking out to all the nozzles.
  • Page 98 SIRIUS COMBI AST epoke ® GB-1910.7...

  • Page 99: Instructions For Preparations

    SIRIUS COMBI AST epoke ® GB-1910.7 4.8 Instructions for preparations 4.8.3 Emptying 4.8.1 Mounting on the carrier vehicle Dry matter See section 3 mounting. Use the remote control to manage emptying. 4.8.2 Preparing for operation 1. The spreader plate assembly must be tipped up SW-spreader –...

  • Page 100: Spreader In Operation

    Before storing lic system To ensure that the conveyor belt/auger is The spreader is operated using the remote control emptied before storing. Epoke recommends in the cab. that the roller and agitator are disengaged whenever spreading has been completed. 4.9.3 Spreader in operation from combustion...

  • Page 101: Procedure In Case Of Failure

    SIRIUS COMBI AST epoke ® GB-1910.7 4.11 Procedure in case of failure Problem Possible causes Remedy 1. The remote control fails to No power Connect power operate Plug not connected to distribution box Connect plug Fuse blown Replace fuse 2. The spreader fails to start...
  • Page 102 SIRIUS COMBI AST epoke ® GB-1910.7 4.11 Procedure in case of failure Problem Possible causes Remedy 8. Symmetry adjustment Servo motor is defective Replace servo motor cannot be changed (electric Engine print is defective Replace engine print symmetry) Symmetry/width of liquid can- not be changed 9.
  • Page 103 SIRIUS COMBI AST epoke ® GB-1910.7...
  • Page 104 SIRIUS COMBI AST epoke ® GB-1910.7...

  • Page 105: Removal And Fi Tting Of Tank Cover

    Tools: A key for undoing the tank cover is available shaft end. to purchase from Epoke (see the spare parts list for the order no.). The spreader’s hydraulic power supply Proceed as follows: must be disconnected when working with •...
  • Page 106 SIRIUS COMBI AST epoke ® GB-1910.7...

  • Page 107: Maintenance

    ® GB-1910.7 5 Maintenance 5.1. Cleaning and protective agents All Epoke spreaders have been sandblasted, zinc-coated and topcoated, and are thus very well-protected against rust. Even so, the spreader should be rinsed with water, especially after the spreading of salt and if long breaks occur in the use of the spreader.
  • Page 108 SIRIUS COMBI AST epoke ® GB-1910.7 5.1.1. Maintenance Frequency Every 25 Every 100 Once a Handling hours of hours of year operation operation Check the oil level in the hydraulic tank and change if necessary. After the fi rst 25 hours of operation, the hydraulic fi lter must be replaced.

  • Page 109: Inspection Lists

    SIRIUS COMBI AST epoke ® GB-1910.7 5.2.1 Mechanical inspection list Machine Inspection list - mechanical Date: name Sign.: Check Measurement Interval Result Action and test size. of in- Materials spection Comment Conveyor belt 100 h Visual check – may be adjust- ed, see section 2.2.5.
  • Page 110 SIRIUS COMBI AST epoke ® GB-1910.7 5.2.2 Hydraulic inspection list Machine Inspection list - hydraulic Date: name Sign.: Check Measurement Interval Result Action and test size. of in- Materials spection Comment Hydraulic tank: Check oil level 25 h 37 litres...
  • Page 111 SIRIUS COMBI AST epoke ® GB-1910.7 5.2.3 Liquid inspection list Machine Inspection list - liquid Date: name Sign.: Check Measurement Interval Result Action and test size. of in- Materials spection Comment Check and clean fi lter Regularly Depending on the purity of...
  • Page 112 SIRIUS COMBI AST epoke ® GB-1910.7...
  • Page 113 SIRIUS COMBI AST epoke ® GB-1910.7 5.2.4 Lubrication chart Machine Lubrication chart Date: name Sign.: Refer- Check Measurement Interval Result Action ence to and test size. of in- numbers Materials spection Comment on op- posite page Lubricate fl anges and...
  • Page 114 SIRIUS COMBI AST epoke ® GB-1910.7 5.2.5 Hydraulic oil and grease Hydraulic oil Spreaders with oil tank are fi lled with oil products from Texaco - either mineral oil or biodegradable oil. Mineral oil: UNO-X Rando HDZ 32. Biodegradable oil: Texaco Hydra 32.

  • Page 115: Checklists

    SIRIUS COMBI AST epoke ® GB-1910.7 6.0 Checklists 6.1.1 Steel chains Steel chains Check during use Inspection Tested Date Sign. Result Date Sign. Repair and heat treatment of chains must only be performed by the chain manufacturer or by workshops...
  • Page 116 SIRIUS COMBI AST epoke ® GB-1910.7 6.1.2 Container frame Check during use Inspection Tested Date Sign. Result Date Sign. • The container frame must have a complete overhaul at least once annually by experts and must be checked at regular intervals during use, see section 2.1.10.
  • Page 117 SIRIUS COMBI AST epoke ® GB-1910.7 6.1.3 Solid matter/liquid tank Check during use Inspection Tested Date Sign. Result Date Sign. • Visual check which includes a check for external faults, deformation, wear and corrosion attack • Attachment and location of the spreader in relation to professionally correct mounting and protection (bulk spreader).
  • Page 118 SIRIUS COMBI AST epoke ® GB-1910.7 6.1.4 Spreader plate system Check during use (visual check) Inspection Tested Date Sign. Result Date Sign. • Attachment and protection of equipment and suspension of spreader plate system for solid matter tank • Handling and lift of spreader plate system from transport position to operating position.
  • Page 119 SIRIUS COMBI AST epoke ® GB-1910.7 6.1.5 Lashing winch Check during use (visual check) Inspection Tested Date Sign. Result Date Sign. • Inspection of cargo securing equipment should be carried out once a week or more often, if neces- sary. The inspection should include a visual check, regular function check and maintenance work, e.g.
  • Page 120 Hydraulic hoses must be checked by experts at least once annually and must be replaced every six years. When replacing hydraulic hoses, only original Epoke hoses which tolerate the required working and breaking pressure of the machine, must be used, see section 2.1.4.
  • Page 121 Inspection Tested Date Sign. Result Date Sign. • Liquid hoses must be checked at an interval of 100 hours of operation (visual check). • When replacing liquid hydraulic hoses, only original Epoke liquid hoses must be used, see section 2.1.5.
  • Page 122 SIRIUS COMBI AST epoke ® GB-1910.7 6.1.8 Dismounting setup Check during use (visual check) Inspection Tested Date Sign. Result Date Sign. • Mounting holes on spreader tank for support legs • Lifting device at support legs. • Indication of carrying capacity of support legs.
  • Page 123 SIRIUS COMBI AST epoke ® GB-1910.7...
  • Page 124 SIRIUS COMBI AST epoke ® GB-1910.7 55 cm...

  • Page 125: Adjusting The Spreading Pattern

    SIRIUS COMBI AST epoke ® GB-1910.7 6.2.1 Adjustment of spreading profi le Together with the actual achieved spreading width, Spreading disc with mixing chamber also inspect the transverse distribution of the Before setting the spreading profi le, the following spreading profi le's right/left position on the road.
  • Page 126 SIRIUS COMBI AST epoke ® GB-1910.7...
  • Page 127 SIRIUS COMBI AST epoke ® GB-1910.7 Spreading disc mounting length Once the wing is in the desired position, re-tighten For adjustment of spreading disc mounting, see the nuts. section 3.4. NB: Ensure the bolt closest to the centre of the...
  • Page 128 SIRIUS COMBI AST epoke ® GB-1910.7 30 - 40 cm...
  • Page 129 SIRIUS COMBI AST epoke ® GB-1910.7 6.2.2 Adjustment of spreading pattern • If the spreading is too narrow compared with - spreader plate without mixing chamber the width indicated on the remote control, raise the spreading plate until the spreading width is Section 2.2.4 must be completed before the adjust-...
  • Page 130 SIRIUS COMBI AST epoke ® GB-1910.7...
  • Page 131 Spreading symmetry by remote control from the control panel is supplied as standard equipment. Speed simulation using EpoMaster, see the Epo- Master instructions for use. The change can only be made using the Epo- Master remote control or by contacting Epoke customer service.
  • Page 132 SIRIUS COMBI AST epoke ® GB-1910.7 6.2.3 Testing without spreading material Testing the spreading width: • – test A Set the spring base to position "0". • Attach the energy source (see minimum re- Minimum requirements for test equipment quirements).
  • Page 133 SIRIUS COMBI AST epoke ® GB-1910.7 Testing without spreading material Test A Testing the accuracy of the dosing unit without spreading material Setting Max. Min. Calcu- Actual volume Actual volume Comments Testing speed lated Volume counter Volume counter 30 km/h...
  • Page 134 SIRIUS COMBI AST epoke ® GB-1910.7 6.2.4 Testing with spreading material Testing the material distribution Adjust the height of the spreader plate in accord- ─ test B ance with See "Spreader plate suspension", section 2.2.4 Test "B" presupposes that test "A" has been com- pleted.
  • Page 135 SIRIUS COMBI AST epoke ® GB-1910.7 Testing with spreading material Test B Testing the accuracy of the dosing unit with spreading material Material weight Material weight per 10 revolutions of the gear shaft Comment per revolution of the gear shaft, kg Max.
  • Page 136 SIRIUS COMBI AST epoke ® GB-1910.7 6.2.5 Drive test with operational spreader unit – test C This test should only be used if the tests cannot be completed in accordance with methods "A" and "B". Testing the material volume •...
  • Page 137 SIRIUS COMBI AST epoke ® GB-1910.7 Drive test with operational spreader unit Test C Control with operational spreader unit Setting Max. Min. Calculated Actual vol- Actual vol- Comment volume Spreading width 2 m Spreading volume 30 g/m /1000 m Spreading width 4 m...

  • Page 138: Eu Declaration Of Conformity

    EMC Directive 2004/108/EC 2011/65/EU on the restriction of the use of certain hazardous substances in electrical and electronic equipment If this machine is modified, without the prior approval of Epoke A/S, this declaration will be rendered invalid. Vejen, 1 August 2019 Thomas M.
  • Page 139 SIRIUS COMBI AST epoke ® GB-1910.7...

  • Page 140: Machine Signs

    SIRIUS COMBI AST epoke ® GB-1910.7 6.4 Signs SW3800/4900...
  • Page 141 SIRIUS COMBI AST epoke ® GB-1910.7 Description of signs Machine plate Free running for conveyor belt and delivery roller Battery switch (power separation switch). 4. + 5. Lifting of spreader using a fork-lift truck. Read the instruction manual before com- missioning the machine.

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