SMOKI MAXI GRILL 500 Use And Maintenance Manual
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SMOKI MAXI GRILL 500 Use And Maintenance Manual

Pollution control unit to be connected to kitchen exhaust systems
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Summary of Contents for SMOKI MAXI GRILL 500

  • Page 3: Symbols Used In The Manual

    SMOKI&s.r.l.&& 01 – SYMBOLS USED IN THE MANUAL The following symbols are used in this Use and Maintenance manual: Interventions and / or materials for which particular attention
 is needed due to the risk of environmental pollution CAUTION!!!!!! – General risk...

  • Page 4: Machine Packaging

    SMOKI&s.r.l.&& 02 – MACHINE PACKAGING For shipments by air, the Maxi Grill is delivered in a cardboard box suitable for heavy machinery, on top of a wood pallet not suitable for stacking, fastened to the pallet with straps. For shipments by sea, the unit can be delivered in wooden crate packaging.
  • Page 5 03 – INTRODUCTION 3.1- FOREWORD SMOKI s.r.l. provides this Use and Maintenance manual with detailed technical information for correct usage of the unit and the indication of any possible risks. This manual considers the most general cases. For specific information and better understanding of the directives described within this document, please contact our technical department.

  • Page 6: Machine Identification

    Features of aspirator according to the version of the unit (250, 350,400,500 and 800) Technical data, weight and dimensions of the Maxi Grill 250, 350, 400, 500 and 800 are shown in the table below.
  • Page 7 SMOKI&s.r.l.&& Picture n.3 Note: The stainless steel insulated protection panel is required for outdoor installations. ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! =========================================================================================== &&...

  • Page 8: Main Technical Data

    SMOKI&s.r.l.&& ! ! ! 06 – MAIN TECHNICAL DATA MAIN TECHNICAL DATA WORKING TEMPERATURE From 14°F to 115°F (From -10°C to 46°C) A PPLICATION The machine is designed for installation either inside closed places or outside, connected in both cases to a fume discharge system (duct system).

  • Page 9: Important Safety Instructions

    SMOKI&s.r.l.&& 07 – IMPORTANT SAFETY INSTRUCTIONS Before operating the unit, we recommend a careful reading of the instructions enclosed in this manual. IMPORTANT!!!!! Please pay full attention to the following recommendations and ask your Staff to do the same. Warnings alone do not eliminate danger! Instructions or warnings are not meant as a substitute for safety and accident prevention rules, but as an additional reminder in order for you and your staff to comply with them.
  • Page 10 SMOKI&s.r.l.&& IMPORTANT!!!!! For your own safety, use only tools or accessories advised in these instructions. Use of different accessories that have not been recommended may cause injuries. Intact equipment: - Before operating the unit, make sure it is intact and working perfectly. Check the safety devices and verify that there are no damaged parts.
  • Page 11 SMOKI&s.r.l.&& 08 – MAIN EXTERNAL PARTS COMPONENT NAMES: 1) - MACHINE BODY 2) - // 3) - // 4) - // 5) - WATER LEVEL CONTROL 6) - MACHINE COVER 7) - COVER FASTENING KNOBS 8) - TAP “A” FOR PERMANENT CONNECTION TO WATER SUPPLY 9) - AUXILIARY TAP “B”...
  • Page 12 SMOKI&s.r.l.&& 08 – MAIN INTERNAL PARTS DETAIL OF PARTS: 1) - BASE SUPPORT 2) - EXHAUST FUME “OUT” CYLINDER 3) - ASPIRATION FUME ENTRANCE “IN” 4) - SPRAY NOZZLE UNIT 5) - COUPLING FROM PUMP TO SPRAY UNIT 6) - COUPLING FOR WATER CAPACITY MAINTENANCE...

  • Page 13: General Description Of The Unit

    SMOKI&s.r.l.&& 09 – GENERAL DESCRIPTION OF THE UNIT RIGHT FRONT LEFT UPPER PART Picture n.7 Our& MAXI" GRILL& is& specifically& designed& for& smoke,& grease& and& soot& filtering& of& charcoal& and& wood& grills.& Standard&flow&rates&up&to&7/8000&m3/h&(4700&CFM).&We&are&able&to&build&higher&flow&rates&on&request.&This& filtering&system&is&based&on&the&most&simple&and&efficient&element&in&nature:&water.&A&combinaWon&of&fresh& and&recycled&(from&the&tank)&water&runs&through&a&recirculaWon&pump&to&keep&nozzles&spraying&water&under& high& pressure,& washing& the& gasses& Y& it& then& filters& and& purifies& the& smoke,& eliminaWng& grease& and& soot&...

  • Page 14: System Operation

    SMOKI&s.r.l.&& In Italy, our unit meets the requirements of the National Health Service and is acknowledged as eco friendly, as well as a valid system against the risk of fire. The scrubbing system with water, in fact, cools the fumes that are then discharged through the flue.

  • Page 15: Water Connection

    SMOKI&s.r.l.&& If they do not match, do not start the machine, and contact the service department. Connection to the electrical system , including compulsory grounding, must be performed by a certified electrician. The electrical system to which the “MAXI GRILL” is connected must be controlled upstream by a differential magneto-thermal switch.

  • Page 16: Switching Off The System

    SMOKI!s.r.l.!! For a further operator safety, SMOKI s.r.l. considers essential that the electrical system to which the “MAXI GRILL” is connected, complies with the standards of current regulations and is equipped with a differential magneto - thermal switch. 10.7 – SWITCHING OFF THE SYSTEM To switch OFF the system ,use the electric line switch: Machine switch “OFF”.

  • Page 17: Maintenance Procedures

    SMOKI&s.r.l.&& 11 – MAINTENANCE Maintenance procedures indicated below cover the entire maintenance process (biweekly, routine and special). The operator will have to perform them in chronological order. After performance of the first maintenance, if necessary, the user can perform the operations more frequently.
  • Page 18 SMOKI&s.r.l.&& IMPORTANT!!!!!!!!! Maintenance must be carried out by qualified personnel only at regular intervals as indicated in the present manual. Failure of maintenance interventions will cause immediate loss of the machine warranty. ! CAUTION!!! Use of flammable liquids in the cleaning of electrical components is strictly prohibited.
  • Page 19 SMOKI&s.r.l.&& 12.04 Water supply filter cleaning Turn the glass rung of the water filter anti-clockwise and empty it into a bucket. Remove the filtering cartridge and clean by washing it in clear water (see picture) && Filter reassembly: - position the filtering cartridge in its housing...
  • Page 20 SMOKI&s.r.l.&& 12.07 Water tank cleaning To clean the water tank remove the inspection cover as explained before , open the auxiliary tap in the horizontal position as indicated in the picture, connect it to the hose and clean with a jet of water.
  • Page 21 SMOKI&s.r.l.&& 12.10 Switch turn on Now turn on the switch on the machine electrical panel as shown in the picture IMPORTANT!!!!!! !!!!!!!!! The pump will not start until the water tank has been filled again Wait about 10 minutes. Make sure the water tap remains open and the pressure gauge reaches a value of 1.5 - 3 bar!

  • Page 22: Installation Options

    SMOKI&s.r.l.&& – INSTALLATION OPTIONS 13.1 – Indoor installation (option “A”) The picture shows one of the possible installations inside the building: The hood pipe is directly connected to the • machine smoke entry marked by “IN” . The machine smoke exit marked by “OUT”...
  • Page 23 SMOKI&s.r.l.&& 13.3 – Indoor installation (option “C”) Third option as shown in the picture. The MAXI GRILL is installed directly above the grill inside the building. The existing smokestack indicated in • dotted lines is interrupted, redirecting it directly towards the machine smoke entry marked by “IN”;...

  • Page 24: Troubleshooting

    SMOKI&s.r.l.&& 14 – TROUBLESHOOTING PROBLEM CAUSE REMEDY The MAXI GRILL • No electrical connection - Have the system connected by qualified personnel as instructed in the present user SYSTEM does not manual. start • Automatic “main switch” - Turn the automatic "main switch" to “ON”.
  • Page 25 SMOKI&s.r.l.&& The PUMP does not • No electric connection - Have the system connected by qualified personnel only as indicated in the present use and maintenance start manual . • Automatic line switch “OFF” - Turn the automatic “main switch” to “ON”...

  • Page 26: Maximum Level

    SMOKI&s.r.l.&& - Check function of the permanent sewer • Water level above maximum MAXIMUM LEVEL connection . setting indicator light on - Open the water drain gate . • Faulty rapid filling solenoid - Replace or clean the solenoid • Drain at water level clogged by...
  • Page 27 SMOKI&s.r.l.&& 16 – ACCESSORIES 16.1 Protection panel The insulated protection panel has been designed to protect the vital parts of the MAXI GRILL from adverse weather conditions. It is made of stainless steel AISI 430 and placed in front of the machine.
  • Page 28 SMOKI&s.r.l.&& 18 – DEMOLITION AND DISPOSAL OF UNIT In case of demolition or replacement of the equipment and parts of it, the disassembled parts must be treated and disposed of in accordance with the laws in force in the country of destination. Demolition, therefore, must be performed by authorized personnel for the recovery and disposal of machinery equipment and similar .

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