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Manuals
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Komatsu Manuals
Excavators
D39EX -23
Shop manual
Komatsu D39EX -23 Shop Manual
Bulldozer
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BULLDOZER
D37EX
D37PX
D39EX
D39PX
SERIAL NUMBERS
SEN06061-03
-23
-23
-23
-23
D37EX- 80001
D37PX- 80001
and up
D39EX- 90001
D39PX- 90001
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Summarization of Contents
00 Index and Foreword
Manual Introduction
Overview of the shop manual's purpose and structure.
Foreword, Safety, and General Information
Critical safety instructions for machine operation and maintenance.
Important Safety Notice
Critical safety instructions for machine operation and maintenance.
General Precautions
Fundamental safety guidelines for workshop and field work.
Precautions During Work
Detailed safety measures to follow during specific maintenance tasks.
Slinging Work and Signaling Precautions
Guidelines for safe lifting operations and communication.
Air Conditioner Circuit Hose Precautions
Safety procedures for handling AC system hoses and tubes.
Fire Prevention Measures
Steps to prevent fires from fuel, oil, electrical systems, and hot exhaust.
Action if Fire Occurs
Procedures to follow in case of a fire incident on the machine.
Waste Material Disposal Guidelines
Procedures for environmentally responsible disposal of machine waste.
How to Read the Shop Manual
Explanation of the shop manual's organization and usage.
Fuel System Device Handling
Procedures for servicing fuel system components, emphasizing cleanliness.
Intake System Parts Handling
Guidelines for servicing air intake system components, focusing on foreign material prevention.
Hydraulic Equipment Handling
Procedures for servicing hydraulic components, stressing cleanliness and dust prevention.
Push-Pull Coupler Operations
Step-by-step guide for disconnecting and connecting hydraulic couplers.
Electrical Equipment Handling
Procedures for servicing electrical components, connectors, and wiring.
Connector Care and Maintenance
Guidelines for preventing water/dirt ingress and for connector removal/installation/drying.
Connector Inspection and Connection
Procedures for inspecting, connecting, and securing electrical connectors properly.
Deutsch Connector Handling
Specific procedures for disconnecting and connecting Deutsch DT connectors.
Engine Connectors: Slide, Lock Type
Procedures for handling slide-lock type engine connectors.
Engine Connectors: Pull Lock Type
Procedures for handling pull-lock type engine connectors.
Engine Connectors: Push Lock Type
Procedures for handling push-lock type engine connectors.
Engine Connectors: Turn-Housing Type
Procedures for handling turn-housing type engine connectors.
Controller Handling Precautions
Care and precautions for handling electronic controllers.
Arc Welding Precautions
Safety measures for welding near electrical systems.
Electrical Troubleshooting Precautions
Guidelines for safe and effective electrical troubleshooting.
Operation and Disassembly Precautions
General cautions for machine operation, removal, and disassembly.
Face Seal Hose/Tube Disconnection
Procedure for disconnecting face seal type hoses and tubes.
Taper Seal Hose/Tube Disconnection
Procedure for disconnecting taper seal type hoses and tubes.
Split Flange Hose/Tube Disconnection
Procedure for disconnecting split flange type hoses and tubes.
O-ring Boss Pipe Joint Removal
Procedure for removing pipe joints with O-ring boss connections.
Installation and Assembly Precautions
Guidelines for safe and correct installation and assembly of components.
Work Completion Precautions
Checks and procedures required after maintenance or repair.
Engine Piping Damage/Looseness Test
Checking engine piping for damage, looseness, and leaks.
How to Read Electric Wire Code
Practical Use of KOMTRAX
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