Related Manuals for Yanmar CL600
Summarization of Contents
INTRODUCTION
Welcome to the World of Yanmar Product
Introduces the Yanmar loader and emphasizes the importance of the operator's manual.
SAFETY PRECAUTIONS
1. Safety Alert Symbol
Explains the meaning and usage of the safety alert symbol and various caution labels.
2. Precautions before Operating the Loader
Lists precautions to take before operating the loader, covering manual study, decals, clearances, etc.
3. Work with the Loader
Guidelines for safe operation, including working under loads, using attachments, and load handling.
4. Avoid Roll Over Accidents
Instructions to prevent rollovers, focusing on speed, terrain, load balance, and slopes.
5. Avoid Power Lines
Precautions regarding overhead and underground power lines to prevent electrocution.
6. Avoid Falling Objects
Safety measures when handling heavy objects to prevent falls and rollovers.
7. Operate on Slopes/Inclines
Guidelines for operating the tractor safely on slopes and inclines.
8. Travel on a Road
Rules for safe road travel, including speed, lighting, and load positioning.
9. Safe Practices for Servicing the Loader
Procedures and precautions for safe maintenance and servicing of the loader.
10. Safe Practices for Storing the Loader
Guidelines for safely storing the loader and attachments to prevent accidents.
11. Change Rubber Products
Recommends replacing rubber products like hydraulic hoses every two years due to deterioration.
12. Understand Safety Decals
Explains the importance and care of safety decals on the loader.
Decals Location
Illustrates the location of various safety decals on the loader with corresponding warnings.
SERVICE THE LOADER
General Service Information
Information on dealer support, maintenance, and using serial numbers for parts.
SPECIFICATIONS
1. Specifications Table
Provides detailed technical specifications and measurements for the CL600 loader.
NAME OF COMPONENT
1. Overview
Provides an illustrated overview of the loader's main components with numbered labels.
2. Function of Components
Explains the function of each major component of the loader.
PRE-OPERATION CHECK
1. Pre-Operation Check
Checklist of essential checks before operating the loader for safety and functionality.
2. Lubricate
Instructions for lubricating the loader's lube fittings with general purpose grease.
3. Transmission Hydraulic Oil
Guidance on checking and maintaining transmission hydraulic oil levels.
4. Adjust the Wheel Tread
Recommendations for adjusting wheel tread for stability and to prevent roll-over accidents.
5. Rear Ballast
Details on required rear ballast for tractor stability and operator safety.
6. Remove the Front Weights
Instruction to remove front weights before attaching the loader to prevent interference.
7. Tire Air Pressure
Guidelines for checking and maintaining correct tire air pressure.
8. Check Wheel Bolt Tightening Torque
Procedures for checking and tightening wheel bolts to the specified torque.
9. Liquid Weight
Information on filling tires with liquid weight for ballast, including safety and mixing instructions.
10. Air Bleeding of Hydraulic System
Procedure to remove air from the hydraulic system.
OPERATE THE LOADER
1. Use the Implement Control Lever
Instructions on how to use the implement control lever to operate the loader.
Use the Implement Control Valve
Explanation of the implement control valve and lever positions for loader functions.
Use the Implement Control Lever Lock
How to use the implement control lever lock to prevent accidental operation.
Fill the Bucket
Steps for leveling and filling the loader bucket efficiently.
Lift the Load
Guidance on lifting loads safely to prevent spillage, with diagrams.
Carry the Load
How to carry loads for stability and visibility, especially on slopes.
Dump the Bucket's Load
Procedure for safely dumping the load from the bucket.
Operate with a Float Control
Using the float control for smooth operation on hard surfaces and for specific tasks like snow removal.
Load from a Bank
Techniques for safely loading material from a bank or pile.
Peel and Scraping
Methods for peeling and scraping material using the loader bucket.
Load Truck or Spreader
Efficient techniques for loading material into trucks or spreaders.
Backblade
How to use the loader for backblading operations, with warnings about cylinder damage.
Backfill
Steps for backfilling using the loader bucket, including proper approach and dirt placement.
Handle Objects
Safety precautions and techniques for handling various objects with the loader.
PERIODIC SERVICE
1. Daily Checks
Essential daily checks for the loader, including hydraulic oil and wheel bolts.
2. First 10 Hours
Specific maintenance tasks required after the first 10 hours of operation.
3. Every 50 Hours
Maintenance tasks to be performed every 50 hours, including checking bolts and fittings.
4. Every 2 Years
Recommends replacing hydraulic hoses every two years.
5. Daily Performance Checks
Final checks before operating the loader, ensuring component integrity.
DETACH AND STORE
1. Detach the Loader
Step-by-step instructions for safely detaching the loader from the tractor.
2. Store the Loader
Guidelines for properly storing the loader in a clean, dry location.
INSTALLATION
1. Attach the Loader
Detailed steps for attaching the loader to the tractor, including hydraulic connections.
MOUNT AND DISMOUNT THE BUCKET
Mount the Bucket
Step-by-step instructions for safely mounting the bucket onto the loader's quick hitch assembly.
Dismount the Bucket
Step-by-step instructions for safely dismounting the bucket from the loader's quick hitch assembly.
TROUBLESHOOTING
1. Loader does not rise smoothly
Possible causes and remedies for the loader not rising smoothly.
2. Loader rises too slowly
Possible causes and remedies for the loader rising too slowly.
3. Oil leaks
Potential causes and solutions for oil leaks in the hydraulic system.
4. Loader cannot raise load
Possible causes and remedies when the loader cannot lift a load.
5. Loader leaks down
Reasons and solutions for the loader leaking down over time.
6. Loader does not lower
Possible causes and remedies for the loader not lowering.
7. Hydraulic quick couplers hard to hook up
Causes and solutions for difficulty connecting hydraulic quick couplers.
8. Loader incorrect control response
Troubleshooting for incorrect loader response to control lever input.
ASSEMBLY INSTRUCTIONS
1. Preparation for Assembly
Steps to prepare the assembly area and components for loader installation.
2. Loader Kit
Lists the components included in the loader kit.
2. Kit Contents
Detailed list and specifications of parts included in the loader kit.
3. Install the Loader Kit
Instructions for installing the loader kit components onto the tractor.
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