Related Manuals for Felder AD 951
Summarization of Contents
General Information and Manual Usage
Symbol Legend and Safety Warnings
Explains safety symbols used in the manual for hazard warnings.
Understanding the Operating Manual
Guides users on how to read and understand the operating manual.
Copyright and Usage Restrictions
Details copyright restrictions and legal usage terms for the manual.
Liability and Warranty Terms
Outlines manufacturer liability and warranty conditions for the machine.
Warranty Notice and Details
Informs about the warranty period and directs users to website for details.
Spare Parts Recommendations
Warns against using non-genuine parts; recommends genuine spare parts.
Machine Disposal Guidelines
Provides instructions for environmentally friendly disposal of machine components.
Machine Safety and Intended Use
Machine Intended Use
Defines the specific purpose and permitted use of the machine.
Manual Content Importance
Stresses the importance of reading and understanding the entire manual.
Transport, Packaging, and Storage Procedures
Transport Safety Instructions
Key safety precautions for moving, packing, and storing the machine.
Storage Guidelines
Guidelines for appropriate storage conditions to maintain machine integrity.
Transport Inspection Procedures
Procedures for inspecting the machine for damage upon delivery.
Packaging Material Handling
Information on packaging materials and their environmentally friendly disposal.
Safe Transport Instructions
Safety warnings and essential instructions for transporting the machine safely.
Setup and Installation Safety
Setup and Installation Safety Rules
Critical safety rules to be followed during machine assembly and installation.
Machine Positioning and Levelling
Step-by-step process for correctly positioning and levelling the machine.
Adjustments and Preparation Procedures
Adjustment and Setup Safety
Essential safety precautions before performing any adjustments or setup.
Adjusting Chip Thickness
How to adjust the chip thickness setting on the planer table.
Adjusting the Joint
Procedure for adjusting the machine to achieve a precise open joint.
Machine Operation Safety
Operation Safety Guidelines
Crucial safety guidelines to follow before, during, and after operating the machine.
Machine Hazard Identification
Modifying the Machine
Prohibits unauthorized alterations to the machine's design or components.
Operator Responsibilities
Outlines the operator's duties, responsibilities, and safety obligations.
Personnel Requirements
Specifies necessary qualifications and training for machine operators.
General Work Safety Advice
General advice on preventing bodily injury and material damage during work.
Personal Protective Equipment and Machine Hazards
Personal Protective Equipment (PPE)
Details essential personal protective equipment (PPE) required for safe operation.
Machine Hazards Overview
Highlights general machine hazards, including electrical risks and sparks.
Additional Risks and Particle Emission Control
Other Operational Risks
Lists additional risks like workpiece kickback and dust exposure.
Particle Emission Standards
Addresses dust reduction standards and compliance requirements.
Foreseeable Misuse of the Machine
Misuse Examples and Dangers
Lists examples of misuse and potential dangers associated with improper operation.
Declaration of Conformity
EC Declaration of Conformity
States the machine's compliance with relevant EC Machine Directives.
Machine Technical Data
Dimensions and Weight Specifications
Provides physical dimensions and weight specifications for the AD 941 and AD 951 models.
Dust Extraction Requirements
Details specifications for dust extraction outlets and required air speed/vacuum.
Electrical and Mechanical Specifications
Electrical Connection and Drive Motor Data
Specifies electrical requirements, voltage, and motor power ratings.
Cutterblock Specifications
Lists specifications for the cutterblock, including diameter, number of knives, and speed.
Thicknesser Unit Specifications
Provides technical data for the thicknessing unit, such as table length and width.
Planer Unit Specifications
Lists technical specifications for the planer unit, including table length and fence tilt range.
Noise Emission Data
Noise Emission Levels
Presents noise emission data (LWA, LPA) for planing and thicknessing operations.
Machine Assembly Overview
Component Overview
Illustrates and labels the main components of the AD 951 and A 941/AD 941 models.
Assembly: Data Plate and Electrics
Data Plate Information
Explains the specifications presented on the machine's data plate.
Electrical System Details
Details electrical connections, safety switches, and emergency stop functions.
Assembly: Braking System and Rollers
Automatic Braking System
Describes the automatic braking system and its required regular checks.
Optional Rubber Rollers
Explains the function of optional rubber rollers for handling thin workpieces.
Pressure Beams Function
Details the function of pressure beams for machining workpieces of varying widths.
Assembly: Workpiece Rollers and Accessories
Optional Workpiece/Under Table Rollers
Describes optional rollers used for workpiece handling and support.
Important Machine Accessories
Lists essential accessories like table extensions and their part numbers.
Transport, Packaging, and Storage Safety
Transport Safety Precautions
Key safety precautions for moving, packing, and storing the machine.
Proper Storage Conditions
Guidelines for appropriate storage conditions to maintain machine integrity.
Transport Inspection, Packaging, and Handling
Transport Inspection upon Arrival
Procedures for inspecting the machine for damage upon delivery.
Packaging Material Disposal
Information on packaging materials and their environmentally friendly disposal.
Safe Transport Procedures
Safety warnings and essential instructions for transporting the machine safely.
Lifting and Transporting the Machine
Lifting and Transporting Instructions
Instructions and safety warnings for lifting and safely transporting the machine.
Floor Space Requirements for Operation
Required Operational Space
Specifies the necessary operational and maintenance space around the machine.
Setup and Installation Safety
Setup and Installation Safety Rules
Critical safety rules to be followed during machine assembly and installation.
Machine Positioning and Levelling
Step-by-step process for correctly positioning and levelling the machine.
Setup: Vacuum Hood, Bar, and Cutterblock Cover
Securing Vacuum Hood for Transport
How to secure the vacuum hood for safe transport.
Assembling the Bar Component
Instructions for assembling the bar component of the machine.
Mounting the Rear Cutterblock Cover
Steps to mount the rear cover for the cutterblock assembly.
Setup: Guards and Optional Components
Assembling Guard Rail and Bridge Guard
Instructions for assembling the guard rail and bridge guard safety features.
Optional Roller and Coupler Assembly
Guides assembly of optional workpiece rollers and table extension couplers.
Setup: Dust Extraction Connection
Dust Extraction System Requirements
Details requirements and connection procedures for dust extraction systems.
Potential-Free Contact for Dust Extractor
Explains how to connect dust extraction via a potential-free contact for synchronized operation.
Electrical Connection Procedure
Connecting to Power Supply
Instructions for connecting the machine to the main power supply safely.
Adjustments and Preparations: Safety and Chip Thickness
Adjustment and Preparation Safety
Essential safety precautions before performing any adjustments or setup.
Adjusting Chip Thickness
How to adjust the chip thickness setting on the planer table.
Adjusting the Joint for Precision
Procedure for adjusting the machine to achieve a precise open joint.
Adjusting Planer Table Height and Alignment
Adjusting Planer Table Height
How to adjust the planer table height using adjustment screws.
Checking Planer Knife Alignment
Method for checking planer knife alignment using a gauge.
Adjusting Planing Fence and Retooling
Adjusting the Planing Fence
How to adjust the planing fence for guiding workpieces accurately.
Retooling from Planer to Thicknesser
Steps for converting the machine from planer mode to thicknesser mode.
Adjusting Thicknessing Height
Setting Thicknessing Height
How to adjust the thicknessing height using digital controls or indicators.
Thicknesser Table and Power-Drive Equipment
Thicknesser Table Handwheel Adjustment
How to adjust the thicknesser table height using the handwheel.
Power-Drive Equipment Operation
Operation and calibration procedures for the "Power-Drive" system.
Digi-Drive Equipment Operation and Calibration
Digi-Drive Equipment Overview
Overview of the "Digi-Drive" control system and its functions.
Control Unit Calibration Procedure
Procedure for calibrating the "Digi-Drive" control unit after setup.
Digi-Drive: Positioning Modes and Conversion
Programming and Using Fixed Values
Explains how to program and use fixed positioning values for automation.
Setting Fixed Values Procedure
Step-by-step guide for setting specific fixed values for positioning.
Utilizing Fixed Values
How to retrieve and utilize pre-set fixed values for machine positioning.
Digi-Drive: Positioning and Unit Conversion
Absolute Positioning Commands
How to enter and execute absolute positioning commands for precise movement.
Incremental Positioning Usage
How to use incremental positioning for fine adjustments and movements.
Converting Units (mm/inch)
How to convert between millimeters and inches in the control unit settings.
Digi-Drive: Error Messages and Troubleshooting
Digi-Drive Error Messages Display
Displays common error codes and messages from the control unit.
Error Message Troubleshooting
Provides troubleshooting steps for common error codes and their causes.
Machine Operation Safety
Operation Safety Guidelines
Crucial safety guidelines to follow before, during, and after operating the machine.
Machine Start-up and Shut-down
Switching Machine On and Off
Step-by-step guide for safely starting and stopping the machine.
Operation: Emergency Stop and Surface Planing Techniques
Emergency Stop Function
How to use the emergency stop function to immediately halt the machine.
Surface Planing Techniques
Approved and forbidden techniques for performing surface planing operations.
Surface Planing Workpiece Dimensions
Specifies size limitations for workpieces during surface planing.
Operation: General Procedures and Planing
General Working Procedures
General steps for safe and authorized workpiece machining procedures.
Planing Operation Steps
Detailed steps for performing planing operations using the machine.
Operation: Jointing Techniques
Jointing Workpieces
Instructions for jointing workpieces to create precise edges.
Jointing/Surfacing Small Workpieces
Safety and methods for jointing/surfacing small workpieces.
Operation: Beveling and Chamfering
Beveling and Chamfering Operations
How to perform beveling and chamfering operations on workpieces.
Operation: Using the Power Feeder
Power Feeder for Surface Planer
Guide on using the power feeder attachment for surface planing operations.
Thickness Planing Techniques and Dimensions
Thickness Planing Techniques
Approved and forbidden techniques for thickness planing operations.
Thickness Planing Workpiece Dimensions
Specifies size limitations for workpieces during thickness planing.
Thickness Planing Procedure
Thickness Planing Steps
Detailed steps for performing thickness planing operations.
Maintenance Safety and Schedule
Maintenance Safety Precautions
Safety precautions to be observed when performing maintenance tasks.
Routine Maintenance Schedule
Outlines a schedule for routine maintenance tasks based on time intervals.
General Maintenance Guidelines
General Maintenance Instructions
General guidance and best practices for performing maintenance procedures.
Checking Belt Tension
How to check and adjust the belt tension for optimal power transmission.
Removing Dust and Shavings
Instructions for cleaning dust and shavings from the machine.
Cleaning and Lubrication Procedures
Guidance on cleaning procedures and lubrication points for machine parts.
Maintenance: Safety Switch Checks
Checking Safety Break Switches
How to check the functionality and efficiency of safety break switches.
Specific Maintenance Tasks
General Maintenance Work
Specific maintenance tasks to be performed on the machine.
Lubricating Feed Rollers
Step-by-step guide for lubricating the drive chain and feed rollers.
Thicknesser Table Spindle and Chain Drive Maintenance
Maintenance procedures for thicknesser table height spindles and the chain drive.
Maintenance: Belt Tension and Replacement
Checking Belt Tension
How to check and adjust the belt tension to maintain proper operation.
Drive Belt Tightening/Replacement
Instructions for tightening or replacing the main drive belt.
Maintenance: Gear Belt for AD 941
Gear Belt Tightening/Replacement (AD 941)
Procedure for tightening or replacing the gear belt specific to the AD 941 model.
Maintenance: Friction Wheel and Planing Fence Angle
Friction Wheel Check/Change (AD 941)
How to check and change the friction wheel in the transmission (AD 941).
Correcting Planing Fence Angle
How to adjust the planing fence angle for accurate jointing and beveling.
Maintenance: Feed Rollers and Outfeed Rollers
Feed Rollers and Kickback Guard Maintenance
Maintenance and checks for feed rollers and kickback guard safety features.
Changing Rubber Infeed/Outfeed Rollers
Detailed steps for replacing worn or damaged rubber infeed and outfeed rollers.
Troubleshooting Machine Faults
Fault Diagnosis Safety
Safety precautions to be observed when diagnosing and repairing machine faults.
Initial Actions for Faults
Immediate actions to take when a fault occurs, including stopping the machine.
Post-Repair Restart Procedures
Steps to take before restarting the machine after a fault has been repaired.
Faults, Causes, and Repair Methods
Faults, Causes, and Repairs Table
A table listing common faults, their causes, and recommended repair methods.
Troubleshooting: Motor Protection and Planer Knives
Using the Motor Protection Device
How to use and reset the motor protection device if it trips.
Resharpening or Replacing Planer Knives
How to check, resharpen, or replace the planer knives for optimal performance.
Troubleshooting: System Planer Blade Replacement
System Planer Blade Reversal/Replacement
Procedure for reversing or replacing the system planer blades.
Troubleshooting: Tersa Cutterblock Knives
Tersa Cutterblock Knife Reversal/Change
How to reverse or change System Tersa automatic cutterblock planer knives.
Troubleshooting: Standard Planer Knives
Sharpening or Changing Standard Planer Knives
Steps for sharpening or changing the standard planer knives.
Silent Power Cutterblock Information
Silent Power Cutterblock Safety
General information and safety precautions for the Silent Power cutterblock.
Carbide Insert Safety Instructions
Safety precautions for handling Silent Power cutterblock inserts and screws.
Silent Power: Use, Maintenance, and Insert Changes
Carbide Insert Use and Maintenance
Usage and maintenance guidelines for carbide inserts in the cutterblock.
Changing or Replacing Carbide Inserts
Detailed procedure for changing or replacing carbide inserts in the cutterblock.
Silent Power: Application Errors and Spare Parts
Carbide Insert Application Errors
Common errors and solutions related to the application of carbide inserts.
Genuine Spare Parts List
Lists genuine Felder-Group spare parts, including carbide inserts and tools.
Annex: Pictograms, Signs, and Labels
Machine Pictogram and Label Overview
Identifies and explains pictograms, signs, and labels affixed to the machine.
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