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PORSCHE eBike Cross | PORSCHE eBike Cross PERFORMANCE
PORSCHE eBike Cross PERFORMANCE EXC PORSCHE eBike Sport

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  • Page 1 PORSCHE eBike Cross | PORSCHE eBike Cross PERFORMANCE PORSCHE eBike Cross PERFORMANCE EXC PORSCHE eBike Sport...
  • Page 2: Table Of Contents

    Table of Content Table of Content ..... . 1 Shimano Steps EP8 operating system 19 Bedding in the brakes ....35 Grip width .
  • Page 3 Fitting the rear reflector ....64 Transporting the PORSCHE eBike ..65 Transporting the eBike by car ..65 Transporting the eBike by air .
  • Page 4: Introduction

    Thank you for buying this PORSCHE eBike. You have chosen a high-quality product. If you are not able to contact the Porsche The standard equipment required on bicy- Centre or dealer, you will find a list of other cles in other countries may differ from that...
  • Page 5: Requirements For Riders

    When you use your PORSCHE eBike off If the PORSCHE eBike is not used properly, road, you must comply with the law in your this will invalidate the warranty. country. We would also ask you to respect Make sure that you understand the techni- nature and the environment.
  • Page 6: Language

    Language The original instruction manual is written in German. Other language versions are trans- lations and are not valid without the Ger- man original instruction manual. You can find the latest version of the in- Italiano struction manual in each language via the Español following QR codes.
  • Page 7: Safety

    If you do not follow the safety instructions in the “Note” category, you could cause ⚠ WARNING damage to the PORSCHE eBike. ⓘ Serious injuries or death possible. INFORMATION If you do not follow the safety information in the “Warning”...
  • Page 8: Current Regulations

    Current regulations Type plate The PORSCHE eBike models described in Figure 1: Sample type plate for PORSCHE this instruction manual are electrically as- electric power assisted cycles sisted (EPAC). They meet the requirements (EPACs) of the EN 15194 standard, among others.
  • Page 9: General Information

    All rights reserved in the event Manufacturer - Reflector set of the registration of a patent, utility model - Front and rear reflector (eBike Cross, The manufacturer of the PORSCHE eBikes or industrial design. eBike Cross Performance/EXC) - Side stand...
  • Page 10: Product And Type Designation

    PORSCHE eBikes: the drive train will disconnect as soon as CAUTION you release the walk-assist button. PORSCHE eBike Cross/PORSCHE eBike The eBike does not have a separate emer- Cross Performance/PORSCHE eBike Cross ⓘ gency stop or shut-off button.
  • Page 11: On/Off Switch

    Figure 3: ON/OFF switch ⚠ CAUTION The eBike must be switched off as soon as the rider is no longer able to apply the brakes.
  • Page 12: Detailed Information

    Detailed information Figure 4: Detailed information about the PORSCHE eBike 1 Suspension fork 2 Handlebars 3 Stem 4 Frame 5 Saddle clamp 6 Saddle 7 Seat post 8 Rear triangle/swing arm 9 Cassette 10 Rear dérailleur 11 Spoke 12 Rim...
  • Page 13: Important Information

    Important information The frame of the PORSCHE eBike is made which could have a negative impact on its INFORMATION by hand from high-quality carbon fibre properties. Please note that carbon fibre is composite and is designed to be robust highly sensitive to pressure when clamped Specific information about carbon.
  • Page 14 PORSCHE Centre or your ROTWILD au- terial fatigue in the same way as metal thorised dealer. You can also ask your ROT- Keep the contact surfaces of the carbon parts.
  • Page 15 INFORMATION If you have bought your PORSCHE eBike online, you can contact the PORSCHE De- sign Customer Service in the event of signs of material fatigue. The e-mail address of the PORSCHE De- sign Customer Service is: customerservice@porsche-design.de...
  • Page 16: Proper Use Of The Ebike

    ⚠ manual. The instruction manual has been WARNING of the eBike breaking down. PORSCHE will written specifically for your PORSCHE not be liable for the resulting damage. Overloading the eBike. Overloading the...
  • Page 17: Problems While Using The Ebike

    Kickstands / centre stands. your ROTWILD authorised dealer. The same By failing to fasten loads properly and riding The PORSCHE models with the type desig- applies if the bike feels different, for exam- carelessly you can put yourself and other nation specified on the cover can only be ple during braking, pedalling or steering.
  • Page 18: Categories Of Use

    WARNING PORSCHE eBike Cross Category 1 PERFORMANCE Only use the PORSCHE eBike in the manner This is a set of conditions PORSCHE eBike Cross PERFORMANCE described in this instruction manual. Any for the operation of a bicy- other type of use constitutes improper use...
  • Page 19 ⚠ WARNING The PORSCHE eBike is not a toy. Never leave children unsupervised with the pack- aging, because there is a risk of suffocation. Children often underestimate the dangers involved. Always keep children away from the product. INFORMATION The manufacturer and the dealer accept no liability for damage caused by improper or incorrect use.
  • Page 20: Shimano Steps Ep8 Operating System

    On/off button (1) Using the on/off button (1) on the top tube, you can switch the PORSCHE eBike on and off. If you do not use the PORSCHE eBike for around 10 minutes, the system switch- es off automatically to save energy.
  • Page 21: Settings Menu

    Settings menu ⚠ WARNING On the settings menu you can choose dif- ferent options. Using the (Light) menu item, Using pushing aid mode. you can switch the lights on and off, if your You must steer the eBike using both hands bike has this option.
  • Page 22: Technical Data

    Technical data PORSCHE eBike Cross MODEL: RPORCT23 SUSPENSION ELEMENT FOX FLOAT 3-POS DPS EVOL PERFORMANCE 200x50 HEADSET ACROS RW750 1.5 HEADSET W/ BLOCK LOCK FORK FOX FLOAT 34 PERFORMANCE HANDLEBARS B280 AL7075 (35-740) STEM S140 AL6061 / ML READY (50)
  • Page 23 PORSCHE eBike Cross Performance MODEL: RPORCP23 SUSPENSION ELEMENT FOX FLOAT 3-POS DPS EVOL FACTORY 200x50 HEADSET ACROS RW750 1.5 HEADSET W/ BLOCK LOCK FORK FOX FLOAT 34 FACTORY HANDLEBARS B220 FLATRISER-35 CARBON 780/15MM STEM S140 AL6061 / ML READY (50)
  • Page 24 PORSCHE eBike Cross Performance EXC MODEL: RPORCPE23 SUSPENSION ELEMENT FOX FLOAT 3-POS DPS EVOL FACTORY 200x50 HEADSET ACROS RW750 1.5 HEADSET W/ BLOCK LOCK FORK FOX FLOAT 34 FACTORY HANDLEBARS B220 FLATRISER-35 CARBON 780/15MM STEM S140 AL6061 / ML READY (50)
  • Page 25 MAGURA BOLTRON 100 MM 20x110 HANDLEBARS MCI FLATBAR (740) STEM PORSCHE CUSTOM STEM (60) DISPLAY SHIMANO SC-EM800 SEAT POST PORSCHE AERO SEATPOST W/ REAR LIGHT SADDLE ERGON SM PRO CARBON HANDLEBAR GRIPS ERGON GA20 DRIVE TRAIN SHIMANO DU-EP801 BATTERY SHIMANO BT-E8036 630 WH (E8035 504WH (S)) CRANK SHIMANO FC-EM900 36T.
  • Page 26: First Use And Before Every Ride

    ⓘ INFORMATION The charging process starts automatically. The Porsche Centre or ROTWILD author- Charging the drive battery ised dealer that supplies the eBike will in- Before using the bike for the first time, form the rider or the operator about its charge the drive battery fully.
  • Page 27: Drive Battery In The Down Tube

    Drive battery in the down tube Front axle and seat post Figure 9: Checking the clamping screws on the front wheel. The drive battery is in the down tube of the Please check the bolts on the front axle and eBike.
  • Page 28: Wheels And Tyres

    Wheels and tyres Figure 11: Checking the wedge bolt on the Figure 12: Checking the tyre pressure. seat post. Please check that the wheels and tyres are in good condition. ⚠ WARNING Worn tyres increase the risk of a crash! Tyres with worn tread have less grip.
  • Page 29: Brake System

    This could cause a crash or an accident. Before every ride, check that the brakes are functioning perfectly. Pedals PORSCHE eBikes are supplied from the ⚠ WARNING factory with pedals. The pedal manufacturer’s instructions will Sudden braking.
  • Page 30: Handlebars, Stem And Suspension Fork

    Saddle height and position ⓘ ⚠ INFORMATION WARNING You can adjust the saddle height and posi- tion to suit your height and your preferenc- You can find more information on the pedal Heavy or stiff steering. manufacturer’s website. Before your first If the steering is heavy or stiff, this can lead ride, make sure that you are familiar with ⓘ...
  • Page 31: Checking The Bolts

    If you hear any If you want to ride your PORSCHE eBike on rattling noises, this can indicate that some public roads, you must ensure that it has components are loose.
  • Page 32 Do not ride with dirty or damaged reflec- conditions you could lose control of your your eBike for the first time, contact your tors. PORSCHE eBike and have a bad crash. Porsche Centre or ROTWILD authorised Avoid riding your bike in extreme weather dealer.
  • Page 33: What To Check After A Crash

    What to check after a crash Figure 16: Rear wheel and tyre. ⚠ INFORMATION CAUTION A crash can prevent your eBike from func- Risk of injury! tioning correctly and can also cause dam- If you do not have the necessary technical age.
  • Page 34: Frame

    If the rear dérailleur is bent into the spokes, WILD authorised dealer. you are at risk of crashing. Do not use the PORSCHE eBike if the rear Drive train dérailleur is bent! Check that the chain is on the front chain Contact your Porsche Centre or ROTWILD ring and the rear cassette.
  • Page 35 Check your eBike carefully again when you ⚠ WARNING get home. If you have questions, contact your PORSCHE Centre or your ROTWILD Poor technical condition. An eBike that is authorised dealer immediately. in poor condition can become damaged and ⚠...
  • Page 36: Brake System

    Brake system Checking the brake system Figure 19: Brakes / grip width ⚠ CAUTION You can adjust the distance between the brake lever and the handlebar grip to suit Hot brake disc. the size of your hand. The brake disc and the calliper heat up dur- ing braking.
  • Page 37: Brake Chafing

    Brake chafing ⓘ ⚠ WARNING INFORMATION If the brake pads rub on the brake disc while the bike is moving, the causes could be as Leaking brakes. Use only original spare parts that are ap- follows: proved by ROTWILD when replacing brake If brake fluid is leaking, the brakes may fail.
  • Page 38: Drive System

    Drive system Electric drive Motor The dérailleur allows you to adjust the gear ratio and to determine how far your bike will The bikes described in this instruction man- travel for each rotation of the cranks. INFORMATION ual are fitted with an integral electric drive With a dérailleur, selecting a large rear system.
  • Page 39: Cranks

    Chain Figure 20: Cleaning the chain ⚠ CAUTION Cleaning and lubricating your chain regular- ly will give it a longer life. Clean your chain Chain and chain ring. with a cloth. Drip chain oil or grease onto Wide-legged trousers can get caught in the the chain while turning the cranks.
  • Page 40 Figure 22: Checking the condition of the ⚠ ⚠ CAUTION WARNING chain Risk of injury! Poor braking. Oil or lubricant on the brake pads and brake discs will reduce the friction If you do not have the necessary technical coefficient and the effectiveness of the knowledge or do not carry out the mainte- brakes.
  • Page 41 ⓘ INFORMATION Only use original spare parts that are ap- proved by ROTWILD when replacing your chain. Choose the right chain for your dérailleur. ⚠ WARNING Sudden loss of power and drive. A worn chain can suddenly break or jump off the sprockets.
  • Page 42: Gear System

    Gear system Changing gear Adjusting the gear system Figure 23: The position of the shifting lever (mechanical) The shifting lever for the rear dérailleur is on If you cannot change gear cleanly, you need the right-hand side of the handlebars. to make adjustments to the gear system on the shifting level housing.
  • Page 43 The arrangement of the low and high limit ⓘ ⓘ INFORMATION INFORMATION stop screws on the rear dérailleur may dif- fer. It is essential that you read the instruc- Please check the parts list for your model to Put the bike in a suitable stand when mak- tions provided by the gear system see which type of gear shifter it is fitted ing the adjustments.
  • Page 44: Drive Battery

    Drive battery The drive battery is in the down tube of the this case you must not use the eBike for at ⚠ CAUTION eBike. It has an integrated electronic pro- least 24 hours and you must monitor it. tection system that is designed for use with The electrical connections on the drive bat- Do not put paper clips, screws, coins, keys the charger supplied with the eBike.
  • Page 45 A flashing LED on the charger means that a fault has been identified. The charger and the drive battery must not be used. You must take them to your Porsche Centre or ROTWILD authorised dealer. Make sure that you read the instructions for...
  • Page 46: Charging The Drive Battery

    You must take INFORMATION them to your PORSCHE Centre or your If you are charging the drive battery when it ROTWILD authorised dealer. has been removed from the eBike, you must do this on a level surface in an enclosed room.
  • Page 47: Removing The Drive Battery

    Removing the drive battery Figure 30: Releasing the drive battery. down tube as you will have to support this weight when the battery is released. Put the key in the lock cylinder on the drive battery holder at the top end of the down Installing the drive battery tube on the left-hand side of the frame and turn it clockwise.
  • Page 48: Installing The Drive Battery

    Figure 33: Securing the drive battery INFORMATION Always use one hand to stop the drive bat- tery from falling out during the installation procedure. INFORMATION Check that the drive battery has clicked into the battery lock mechanism. After installing the drive battery pull gently on it. ⚠...
  • Page 49: Charger

    Charger Figure 34: Charger INFORMATION The PORSCHE eBike is supplied with a charger from the manufacturer Shimano. Check whether the drive battery is con- The charger is designed for a 100-240 V nected to the drive system by pressing the and 50/60 Hz power supply and must only on/off button.
  • Page 50: Storing The Ebike

    Storing the eBike ⚠ WARNING If the eBike will not be used for a period of at least four weeks, the drive battery must Risk of electric shock caused by moisture. first be charged to between 60% and 80%. The charger must not be used outdoors. It must be stored and used in a dry, clean ar- ⓘ...
  • Page 51: Handlebars, Stem And Headset

    Adjusting the handlebars Headset ⓘ INFORMATION The Porsche Centre or ROTWILD author- The headset, which is also referred to as the ised dealer will adjust the handlebars to suit steering head bearing, allows the front Adjusting the headset is a job for a special- the rider.
  • Page 52: Adjusting The Saddle

    Figure 38: Identifying the correct saddle Figure 39: Seat post (maximum extension ⓘ INFORMATION height. length). Always use a torque wrench to tighten the bolts (see “Recommended tightening tor- ques”). Adjusting the saddle From an ergonomic perspective, the seat height must be adjusted so that your heel rests on the pedal at its lowest point with your leg straight.
  • Page 53: Adjusting The Aero Seat Post

    Adjusting the AERO seat post the seat height. Adjust the seat to the re- Figure 42: Wedge bolt/Dropper seat post quired height and tighten the clamping Loosen the clamping screws on the saddle screws on the saddle clamp and the bolt on clamp with a hexagonal socket wrench (size the wedge to the specified torque (see the 5) to adjust the seat height.
  • Page 54: Suspension - Suspension Fork

    Suspension - suspension fork Your PORSCHE eBike is fitted with a sus- Figure 43: Valve for adjusting the fork pres- INFORMATION pension fork to make riding on different sure. types of terrain as comfortable and safe as If you ride with too much air pressure or no possible.
  • Page 55: Compression Damping

    You can find the correct model listed in the technical data. The compression damping of the suspen- sion fork on your PORSCHE eBike Sport is set in the factory and cannot be changed. You can adjust the compression damping of the Porsche eBike Cross and the PERFOR- MANCE models to suit your riding style.
  • Page 56: Running Gear - Rear Triangle

    You will find more information about ad- tion makes the shock softer. In the MEDI- justing the air pressure in the instruction On the PORSCHE eBike Cross, PORSCHE UM position, the shock is neither very stiff manual provided by the shock manufactur- eBike Cross PERFORMANCE, PORSCHE nor very soft.
  • Page 57: Rebound Damping

    Testing the fork and shock set- cause the suspension fork to bottom out ⓘ INFORMATION during rapid consecutive impacts, because tings it can no longer rebound quickly enough. Find some suitable ground to test the sus- You will find more information about ad- Figure 47: Adjusting the damping.
  • Page 58: Wheels And Tyres

    Wheels and tyres Checks before every ride ⚠ ⚠ WARNING CAUTION Check the bolts before every ride to make sure that the wheel is securely fixed in the Loose wheels. A loose wheel can cause a Risk of injury! If you do not have the neces- fork.
  • Page 59: Quick Test

    ROTWILD authorised Tools are needed to remove the front wheel dealer. of the PORSCHE eBike Sport, in this case a Torx socket (size T25). Before you fit the ⚠ WARNING axle, make sure that the thread is clean and undamaged.
  • Page 60 No tools are needed to remove the front cover into the through axle and tighten it to wheel of the PORSCHE eBike Cross. Open a torque of 3 Nm. Fit the two clamping the quick release lever on the axle and push...
  • Page 61: Rear Wheel

    fit the axle, make sure that the thread is ⓘ INFORMATION INFORMATION clean and undamaged. You must also check that the left side of the dropout, which the Before you fit the axle, make sure that the If the axle cannot be fitted following the in- head of the through axle fits into, is free of thread is clean and undamaged.
  • Page 62: Tyres

    Tyres Checking the spokes ⚠ CAUTION If your tyres have cracks, some other sort of The spokes may come loose as a result of damage or too little tread, have the tyres re- the bike being ridden. This does not consti- Risk of injury! placed by your ROTWILD authorised dealer.
  • Page 63: Accessories

    If the side stand is not correctly tightened, Fasten the stand in place from the outside the PORSCHE eBike can fall over while it is with the two M6x16 bolts supplied. Please on the stand. note that the tightening torque is 4 Nm.
  • Page 64: Fitting The Lights

    Fitting the lights Fitting the reflectors Figure 59: Rear light Your PORSCHE eBike is supplied with a Your PORSCHE eBike is supplied with a re- front and rear light. flector kit that you can fit by following these instructions. The front light is fitted on the handlebar to the right of the stem.
  • Page 65: Fitting The Front Reflector

    Fitting the front reflector Fitting the rear reflector Figure 61: Side reflectors The front light is fitted on the handlebar to The rear reflector is fitted under the saddle. the left of the stem. Figure 63: Rear reflector Figure 62: Fitting the front reflector...
  • Page 66: Transporting The Porsche Ebike

    If you are sending your PORSCHE eBike by INFORMATION courier, we recommend that you ask your ROTWILD authorised dealer to partially dis- Racks where the bike is transported assemble and pack the bike for you.
  • Page 67: Transporting The Ebike By Air

    Transporting the eBike by air Figure 64: Transport guard for the disc ⚠ CAUTION brakes Transporting eBikes by air is not permitted. Please find out more from the airline. Risk of damage to the vehicle as a result of a lack of awareness of the total vehicle ⓘ...
  • Page 68: Troubleshooting

    Troubleshooting If you cannot resolve the problem by follow- ing the instructions below, contact your ROTWILD authorised dealer. Problem Cause Solution W103 (W013) - Torque There may be less pedalling support than nor- Take your foot off the pedal and switch the sys- sensor not successfully ini- mal.
  • Page 69: Warranty, Wear And Brake Pads

    Normal wear and tear ⓘ INFORMATION pads Some components of your PORSCHE eBike are subject to normal wear and tear. For more detailed information about the in- This sort of wear and tear is not covered by dividual error codes, please refer to the...
  • Page 70: Brake Pads

    Brake pads Warranty When these parts reach their wear limit, they must be replaced. This applies in par- The pads used in disc brakes systems will You can find more detailed information ticular to the following parts: wear with use. If the bike is ridden fast or in about the warranty terms and conditions in Drive chain/belt/battery, sprocket cas- hilly terrain, the pads may need to be...
  • Page 71: Cleaning, Packaging And Disposal

    Cleaning, packaging and disposal When your eBike is handed over to you, it is Clean your PORSCHE eBike with a damp ⚠ WARNING ready to use. Every bike requires care and cloth. maintenance. You can add a little detergent to the water.
  • Page 72: Recycling And Disposal

    The PORSCHE eBike, the drive battery and cordance with regulations. the charger are recyclable and must not be disposed of with household waste.
  • Page 73: Packaging Material

    ⓘ INFORMATION To prevent any problems occurring, individ- ual components of a PORSCHE eBike that is no longer in use must be stored in a dry, frost-free location where they are not ex- posed to direct sunlight.
  • Page 74: Service Record

    Servicing measures have been carried out Servicing measures have been carried out Servicing measures have been carried out on the PORSCHE eBike in accordance with on the PORSCHE eBike in accordance with on the PORSCHE eBike in accordance with the service interval.
  • Page 75: 4Th Service

    Servicing measures have been carried out Servicing measures have been carried out Servicing measures have been carried out on the PORSCHE eBike in accordance with on the PORSCHE eBike in accordance with on the PORSCHE eBike in accordance with the service interval.
  • Page 76: 7Th Service

    Servicing measures have been carried out Servicing measures have been carried out Servicing measures have been carried out on the PORSCHE eBike in accordance with on the PORSCHE eBike in accordance with on the PORSCHE eBike in accordance with the service interval.
  • Page 77: List Of Tables

    List of tables Recommended tightening torques The tightening torque depends on the ma- terial and diameter of the bolt and on the material and design of the component. INFORMATION If a torque figure is printed or embossed on the component, use this torque figure. ⓘ...
  • Page 78: Torque Table

    Description or bolt size Tightening Bolts (Horst-link) 8 Nm pressure torque (Nm) Bolts (M5) (handlebar clamp - 5-6 Nm PORSCHE eBike Cross Clamping screws (front axle) 10 Nm fastening handlebar to stem) PORSCHE eBike Cross PERFORMANCE 2-2.5 bar / 29-36 Pedals...
  • Page 79: Eu Declaration Of Conformity

    DIN ISO 4210:2015 Mountain bicycles 64807 Dieburg DIN ISO 4210:2015 City and trekking bicycles Germany hereby declares that the PORSCHE electrically assisted bicycles Johannes Matschos - Research and Development Engineer, Product names: ADP ENGINEERING GMBH, Am Bauhof 5, 64807 Dieburg, Germa-...
  • Page 80: List Of Figures

    List of Figures Sample type plate for PORSCHE electric power The position of the shifting lever (electronic) 41 Fitting the Cross front wheel axle system . .59 assisted cycles (EPACs) ....7 Limit stop screw .
  • Page 81 This instruction manual has been written ADP ENGINEERING GMBH Instruction manual for PORSCHE eBikes, and translated with the greatest of care. 2023 Am Bauhof 5 However, many of the functions and com- 2nd edition 08/ 2023 64807 Dieburg, Germany ponents described here may change as a Editor: Hannah Seibel Tel.: +49 6071 921 55 0...

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