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Toxy CR Owner's Manual

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Owner`s Manual
.....Recumbent bike series* Toxy
1. INTRODUCTION ........................................................................................................................................ 1
2. GENERAL SAFETY INSTRUCTIONS. ..................................................................................................... 2
Purpose of your recumbent ...................................................................................................................... 2
Prohibited Use .......................................................................................................................................... 2
Legal provisions for use in road traffic ..................................................................................................... 2
3. ADJUSTING YOUR BIKE. ......................................................................................................................... 6
Assembly instructions after delivery ......................................................................................................... 9
Folding instructions for Toxy folding frames ........................................................................................... 10
Unfold .................................................................................................................................................... 12
4. BEFORE YOUR FIRST RIDE .................................................................................................................. 13
5. YOUR FIRST RIDE. ................................................................................................................................. 14
6. USING YOUR TOXY ................................................................................................................................ 15
Luggage transportation at your Toxy ..................................................................................................... 15
Transporting the rcumbent bike ............................................................................................................. 16
Fairings on the recumbent bike ............................................................................................................. 17
7. OPERATING AND MAINTENANCE INSTRUCTIONS ........................................................................... 20
Recommended tightening torques (in Nm) ............................................................................................ 28
Service and maintenance intervals ........................................................................................................ 29
8. GUARANTEE CONDITIONS ................................................................................................................... 30
9. ATTACHMENTS. .................................................................................................................................... 31
Service-reports: ...................................................................................................................................... 31
Warranty card ......................................................................................................................................... 33
* Valid for models Toxy-CL, Toxy-CR, Toxy-LT, Toxy-TT and Toxy Flite (printed 10/2019).).
© 1998-2019 Toxy Liegerad GmbH
Toxy Liegerad GmbH • Bokeler Str. 3 • D- 25563 Wrist / Holstein
Info & contakt: E-mail: info@toxy.de • Website: www.toxy.de

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  • Page 1: Table Of Contents

    9. ATTACHMENTS............................. 31 Service-reports: ............................31 Warranty card ............................33 * Valid for models Toxy-CL, Toxy-CR, Toxy-LT, Toxy-TT and Toxy Flite (printed 10/2019).). © 1998-2019 Toxy Liegerad GmbH Toxy Liegerad GmbH • Bokeler Str. 3 • D- 25563 Wrist / Holstein...

  • Page 2: Introduction

    This not only ensures that the bike will work reliably for many years and that it will retain its value, but you will also have the option of adapting your Toxy according to your future requirements and purposes. These operating instructions correspond to the development status at the time of printing.

  • Page 3: General Safety Instructions

    Pedelec battery or consist of approved battery lighting, which must also have the official test mark. If the Toxy delivered to you does not meet these regulations, you must equip it accordingly before using it on public roads - 2 -...
  • Page 4 Symbols and warnings used in this manual Danger! This symbol indicates a possible danger or damage to persons, the bike or the environment, if not following the corresponding instructions Note: This symbol indicates helpful information and tips on handling and dealing with your bike. Riding under poor road conditions When riding in poor road conditions (wet, ice, potholes, bumps, etc.), the wheels can lose traction.
  • Page 5 Luggage transportation on the recumbent bike Two luggage racks are available as an option for transporting luggage on the Toxy recumbent bike. Ensure that the load is as even as possible and that the center of gravity is low so as not to have a negative impact on handling.
  • Page 6 Obey all traffic rules and ride defensively and considerately. Use a rear-view mirror to get a better view of traffic. In addition, it is important for the operation and your riding safety, that your Toxy is ergonomically adapted to your personal anatomy. Please read Chapter 3 “Adjusting your recumbent”...

  • Page 7: Adjusting Your Bike

    Kapitel 3. Adjustig your Toxy. For perfect riding comfort as well as for your safety, the personal adjustment of your recumbent bike is indispensable. It may cause a feeling of insecurity if, for example, brake levers are not easily reached or if the foot hardly touches the road surface when stopping. If the bottom bracket tube is set too short or too long, this usually leads to disproportionately high effort when riding.
  • Page 8 Attention! Be sure to note the maximum extension of the bottom bracket tube. It is generally half of its total length. However, under no circumstances may a length of less than 170mm remain in the main pipe. If a further excerpt is not possible in individual cases, please ask for special lengths that can be delivered at short notice.
  • Page 9 (not possible with the Toxy-CL) or by replacing the spring by a harder one in order to avoid a spongy ride and bottoming out of the suspension and thus also a safety risk.

  • Page 10: Assembly Instructions After Delivery

    "+" direction of the marking for increased preload, and in the "-" direction to reduce it. Your Toxy dealer will have handed over the Toxy to you fully assembled and ready to ride. If this is not so, please follow the assembly instructions below for the final assembly of your...

  • Page 11: Folding Instructions For Toxy Folding Frames

    In case of defects or if you are in doubt, please contact your retailer and, if the worst comes to the worst, report the damage immediately to the forwarding agent or DHL / Deutsche Post AG in writing. We hope that you will enjoy your new Toxy recumbent bike! - 10 -...
  • Page 12 4) Now stand to the left of your Toxy in direction of travel. Open the quick-release lever of the folding joint in the main frame and turn it backwards horizontally by about 180°. Then move it vertically against a slight spring pressure in order to push the safety pin of the folding joint out of its hole (1st picture).

  • Page 13: Unfold

    B. If your Toxy is equipped with the optional, foldable low handlebar, loosen the screw connections of the two folding elements on the right and left using an allen key and fold the handlebar ends including the barends with controls to the front parallel to the main frame tube and fix them in this position again with the 4 clamping screws.

  • Page 14: Before Your First Ride

    Kapitel 4. Before your first ride After you have just individually adjusted the recumbent bike, please familiarize yourself with the seating position that may be new to you and the correspondingly unfamiliar viewing angle. The controls on the recumbent are also positioned differently and therefore unfamiliarly compared to your “normal bike”.

  • Page 15: Your First Ride

    “levers out” when cornering. Due to the design of the Toxy recumbent bike, it is possible to touch the front wheel or the mudguard with your heel when cornering. If in doubt, prevent such a collision, which could lead to a fall, by adjusting the pedals accordingly or turning your foot out.

  • Page 16: Using Your Toxy

    As a rule, significantly more luggage is then transported than in normal operation. On the other hand, if you want to transport your Toxy recumbent bike in or on the vehicle when traveling for certain distances, you may need special holding devices.

  • Page 17: Transporting The Rcumbent Bike

    In any case, carefully familiarize yourself with the changed riding and braking behavior when towing a trailer. The maximum trailer load is 40kg, the Toxy folding frames are not approved for towing a trailer! Max.

  • Page 18: Fairings On The Recumbent Bike

    The front fairing is primarily used for weather protection. Thanks to our special mount, it can be mounted or dismounted on the Toxy (e.g. recumbent bikes) with a flick of the wrist. A bottom bracket telescope with a welded-on derailleur tube F1 is required to attach a front fairing to your recumbent bike.
  • Page 19 Caution! When using fairing components from other suppliers, please be sure to observe the relevant assembly and operating instructions and ensure compatibility with your Toxy. Finally, check that all fairing connections are secure and tighten. However, you have the option...
  • Page 20 Wheel Fairings We do not recommend wheel fairings (RV), since they often cause noise and assembly is complicated. Danger! When installing any wheel fairings, it is essential to ensure that concentric rotation is guaranteed and that they cannot get into the area of the braking surfaces of the rims or any other braking parts (disc brake, disc, eg).

  • Page 21: Operating And Maintenance Instructions

    Your specialist bicycle dealer has the necessary routine and all the appropriate tools to carry out any service on your Toxy quickly and safely. If in doubt, leave all work on your recumbent to a suitably equipped workshop.
  • Page 22 If your Toxy is delivered as a pedelec without a dynamo, the lighting system is powered by the pedelec drive battery and is activated by switching on the battery and the corresponding display function (see referring manufacturers instruction enlcosed).
  • Page 23 6. Rear lever bearing All Toxy recumbent bikes use long-lasting dimensioned, multiply sealed and standardized industrial bearings as bearing elements. Coarse dirt particles are also kept out by another stainless steel seal. This bearing principle ensures absolute freedom from play with sensitive response, high rear end rigidity and a long service life.
  • Page 24 Please always ensure that all screw connections or the quick-release lever are firmly seated. 12. Seat Variants Depending on your Toxy model and body size, your recumbent bike is equipped with an anatomically shaped ergo glass fibre seat or a mesh seat. For the rigid ergo seats, we also offer...
  • Page 25 a headrest including pad (Velcro fastening), which is mounted from behind on the upper end of the seat - depending on the seat adjustment with the curvature forwards or backwards - using the two enclosed carriage bolts. To do this, transfer the holes in the headrests into the seat and use a file to adjust the holes to the squares of the carriage bolts.
  • Page 26 Note: All Toxy recumbent bike frames are made of aluminum and powder-coated several times, so that minor scratches can only be regarded as blemishes. However, make sure that what you think is a scratch is not a life-threatening hairline crack! Danger! Do not make any changes to the frame or swingarm.
  • Page 27 In any case, please also observe the enclosed operating instructions for the system you have actually installed on your Toxy. If unclear or unsure, please contact us or your specialist dealer immediately for your own safety.
  • Page 28 The battery of your drive is provided with a voltage protection. You can therefore charge it at any time, even when it is only partially discharged. You can charge it directly on the Toxy or in another location by opening the lock and sliding the battery from its holder. The charging time for a completely discharged battery is approx.

  • Page 29: Recommended Tightening Torques (In Nm)

    Clamping spindle in cone M8 15-20 Clamping screws for bottom bracket tube M6 Frame clamping Clamping screws for bottom bracket tube M8 (Toxy-CL) 13-15 Seat attachment Fixing screws M5 (with screw locking glue) General limit values for metric standard threads in lubricated condition (according to VDI guideline 2230): M4 –...

  • Page 30: Service And Maintenance Intervals

    Service- and maintenance intervals Component task before monthly other intervals every ride Light system check funktion Tires check air pressure, profile and flanks bowden cables visual inspection Brakes check lever travel, pad thickness &; brake test while stationary Rear suspension check attachment Fork check bellows;...

  • Page 31: Guarantee Conditions

    In order to process a warranty claim, the corresponding assembly or component must be submitted to us or a Toxy dealer for assessment, along with the relevant recumbent pass, service records and proof of purchase.

  • Page 32: Attachments

    Chapter 9. Attatchments Service-Reports: (pls. see chapter 8 „warranty conditions“) 1st inspektion 2nd inspection - after 3000 kilometers or one year from the date of sale Date: _ _ . _ _ . _ _ _ _ km: _ _ _ _ _ Stamp and signature of bicycle workshop: Repaired or replaced parts: 3rd inspection - after 6000 kilometers or two years from the date of sale...
  • Page 33 6th inspection - after 15000 kilometers or 5 years from the date of sale Date: _ _ . _ _ . _ _ _ _ km: _ _ _ _ _ Stamp and signature of bicycle workshop: Repaired or replaced parts: 7th inspection - after 18000 kilometers or 6 years from the date of sale Date: _ _ .

  • Page 34: Warranty Card

    *The frame number is stamped into the gusset in front of the rear lever bearing or into the folding joint, on the underside of the frame,on the Toxy-ZR into the triangular gusset between the rear lever bearing housing and the seat tube.

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