Macnaught MDT200L Instruction Manual

Poly diesel tank kits

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MACNAUGHT POLY DIESEL TANK KITS
INSTRUCTION MANUAL
AVAILABLE TANK KITS
WARRANTY
5 Years - Pump *
15 Years - Tank *
MDT_im_issue2 © 2023
Page 1 of 16

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Summary of Contents for Macnaught MDT200L

  • Page 1 MACNAUGHT POLY DIESEL TANK KITS INSTRUCTION MANUAL AVAILABLE TANK KITS WARRANTY 5 Years - Pump * 15 Years - Tank * MDT_im_issue2 © 2023 Page 1 of 16...
  • Page 2: General Information

    DIESEL TANK KITS INSTRUCTION MANUAL Thank you for purchasing a Macnaught Diesel Fuel Tank Kit. 2. You must comply with all relevant environmental, The Macnaught tank kits are supplied, complete with work place health and safety legislation and codes of...
  • Page 3 RISK ASSESSMENT SHEET Task Hazard Risk Control Measures Partially fill tank with Manual handling: slips Medium Concentrate on the task at hand: follow safe manual diesel connect 12 volt trips or falls: handling techniques: don’t lift on your own, if 20kg transfer kit and test bend knees &...
  • Page 4: Warning Notices

    A copy of the stickers attached to the tank are shown below. Please ensure that these instructions are followed. Safety decals should be kept clean and legible at all times. If any decals are missing or unreadable, they should be replaced by ordering new decals please contact Macnaught for details MDT_im_issue2 © 2023...
  • Page 5: Operation

    OPERATION Your diesel unit is supplied with a comprehensive instruction manual. Ensure that all operators read and understand and have access to this manual TANK FILLING PROCEDURE: before using your diesel unit. Follow procedure must be follower for filling tank. TANK SET UP AND INSTALLATION 1.
  • Page 6: Tank Maintenance

    TANK MAINTENANCE You Macnaught tank has been designed and built to require minimal maintenance, however it is recom- PUMP INFORMATION mended that you follow the maintenance procedures below. NOTE: Avoid sparks that could cause a fire: Tank unit DO NOT use a patch cord to extend the power ca- Periodically check the external condition of the tank bles.
  • Page 7 DIAGRAM FOR 100L - 600L Tanks Swivel 1”(F) x 3/4”(M) MDT_im_issue2 © 2023 Page 7 of 16...
  • Page 8 Item Description No off Tank Tank Lid (small) - 100L/200L/300L/400L Narrow Tanks Tank Lid (medium) - 400L/600L Narrow /600L Tanks Lid locking bracket Auto nozzle holding bracket Tank filler cap 12 volt pump - 40L/min Elbow - 1" Barb x 3/4" BSPP (M) Swivel - 3/4"...
  • Page 9 DIAGRAM FOR 800L - 1200L Tanks MDT_im_issue2 © 2023 Page 9 of 16...
  • Page 10 Item Number Description No off Tank 800L Tank 1000L Tank 1200L Filler cover plate Tank lid locking bracket Tank Lid (large) AHFP85L - 12 volt pump Breather 3/4" Filler cap assembly Tank / suction hose seal Suction hose Strainer with 1" barb Hose clamp (21-44mm) Drum bung (with gasket) Swivel - elbow male 1"...
  • Page 11 Pump supplied on 100 - 600L Tanks AFP12-AK PARTS LIST Availabe accessories Item Decsription No Off Manual Nozzle Pump body Automatic nozzle Motor Base plate Delivery hose By pass cap Suction hose and strainer set By pass spring For wet seal kit order AFP12-1K By pass valve For poppet valve set order AFP12-2K Pump seal...
  • Page 12 40 LTR/ MIN PUMP DETAILS Poppet valve assembly / disassembly Correct seal orientation Push Turn 90 Deg Exit Correct vane and rotor orientation 40 LTR / MIN PUMP DIMENSIONS MDT_im_issue2 © 2023 Page 12 of 16...
  • Page 13 Pump supplied on 800 - 1200L Tanks AHFP85L-12A PART LIST Item Decsription No Off Rotor Seal O'ring By Pass Valve Disc Cover Plate Vanes Strainer Cap O'ring Cover Screws O'ring Strainer Basket By Pass Poppet Spring Switch 40 Amp Fuse Holder Available Accessories Automatic Nozzle For Seal Kit order AHFP85L-1K...
  • Page 14 85 LTR / MIN PUMP DIMENSIONS MDT_im_issue2 © 2023 Page 14 of 16...
  • Page 15 Trouble Shooting Guide - all tank pumps Problem Cause Solution Pump fails to start 1 Suction hose/tube has a blockage 1 Clear blockage from suction hose/tube 2 Outlet is blocked 2 Check outlet hose and nozzle for blockage and correct operation 3 Bypass poppet not closing 3 Check bypass valve is closing correctly 4 Vanes sticking...
  • Page 16 This product should be disposed of according to all applicable local and national government environment regulations and guidelines. For Warranty Terms and Conditions see macnaught.com.au For a list of Australian Service Centres see macnaught.com.au MDT_im_issue2 © 2023 Page 16 of 16...

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