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Stamford Manuals
Portable Generator
UCI 224
Installation, service & maintenance manual
Stamford UCI 224 Installation, Service & Maintenance Manual
Ac generators with the following for prefixes
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Contents
Table of Contents
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Table of Contents
Table of Contents
Introduction
Designation
Serial Number Location
Principle of Operation
Self-Excited Avr Controlled Generators
Permanent Magnet Generator (Pmg) Excited
Avr Accessories
Transformer Controlled Generators
Application of the Generator
Installation - Part 1
Lifting
Assembly
Foot Option
Two Bearing Generators
Single Bearing Generators
Earthing
Pre-Running Checks
Insulation Check
Direction of Rotation
Voltage and Frequency
Avr Settings
Type Sx460 Avr
Type Mx341 Avr
Type Mx321 Avr
Transformer Controlled
Generator Set Testing
Test Metering/Cabling
Initial Start-Up
Load Testing
Avr Controlled Generators - Avr Adjustments
UFRO (under Frequency Roll Off)
EXC TRIP (Excitation Trip)
OVER/V (over Voltage)
Transient Load Switching Adjustments
Transformer Controlled Generators
Accessories
Remote Voltage Adjust (All Avr Types)
Parallel Operation
Droop
Setting Procedure
Astatic Control
Manual Voltage Regulator (Mvr)
MX341 and MX321 AVR
Overvoltage De-Excitation Breaker
Resetting the Breaker
Current Limit - Mx321 Avr
Setting Procedure
Power Factor Controller (Pfc3)
Service and Maintenance
Winding Condition
Winding Condition Assessment
Methods of Drying out Generators
Bearings
Air Filters
Cleaning Procedure
Fault Finding
Sx460 Avr - Fault Finding
Sx440 Avr - Fault Finding
Sx421 Avr - Fault Finding
Transformer Control - Fault Finding
Mx341 Avr - Fault Finding
Mx321 Avr - Fault Finding
Residual Voltage Check
Separate Excitation Test Procedure
GENERATOR WINDINGS, ROTATING DIODES and PERMANENT MAGNET GENERATOR (PMG)
Balanced Main Terminal Voltages
Unbalanced Main Terminal Voltages
Excitation Control Test
Avr Function Test
Ransformer Control
Removal and Replacement of Component Assemblies
Removal of Permanent Magnet Generator (Pmg)
Removal of Bearings
Removal of Endbracket and Exciter Stator
Removal of the Rotor Assembly
Returning to Service
Spares and after Sales Service
Recommended Spares
After Sales Service
TYPICAL SINGLE BEARING GENERATOR (Fig. 11)
TYPICAL TWO BEARING GENERATOR (Fig. 12)
TYPICAL TWO BEARING (SERIES 5) GENERATOR (Fig. 13)
ROTATING RECTIFIER ASSEMBLY (Fig. 14)
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Installation, Service & Maintenance
Manual
AC generators with the following for prefixes:
UCI; UCM; UCD 224 & 274 .
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Summarization of Contents
Safety Precautions
Safety Definitions and Warnings
Defines safety symbols (Important, Caution, Warning, Danger) and precautions for safe operation.
Foreword
Electromagnetic Compatibility (EMC)
Outlines EMC requirements and application environments for generators within the EU.
Section 1: Introduction
Generator Designation and Identification
Explains the generator type, specific type, and serial number location for identification.
Rating Plate and CE Marking
Details the placement and importance of the rating plate and CE mark labels.
Section 2: Principle of Operation
Self-Excited AVR Controlled Generators
Describes how self-excited AVR generators operate using the main output windings for excitation.
PMG Excited AVR Controlled Generators
Explains the operation of generators using a Permanent Magnet Generator (PMG) for excitation.
Transformer Controlled Generators
Details the operation of generators using a transformer rectifier unit for excitation control.
Section 3: Application of the Generator
Generator Installation and Environmental Considerations
Covers application, suitable environments, and air flow requirements for generator installation.
Section 4: Installation - Part 1
Generator Lifting and Assembly
Provides instructions for lifting generators and assembling them with engines, including options.
Pre-Running Checks and Insulation Testing
Details essential checks before operation, including insulation resistance testing.
AVR Settings and Configuration
Guides on setting up AVR types SX460 and SX440 for correct generator operation.
AVR Settings for MX341 and MX321
Covers the configuration of MX341 and MX321 AVRs, including frequency and stability settings.
Generator Set Testing and Initial Start-up
Outlines procedures for testing the generator set and performing the initial start-up sequence.
Load Testing and AVR Adjustments
Details load testing procedures and adjustments for AVR controlled generators, including UFRO settings.
Section 5: Installation - Part 2
Glanding, Earthing, and Protection
Covers terminal box glanding, earthing requirements, and system protection considerations.
Commissioning Procedures
Guides on final checks and procedures before putting the generator set into service.
Section 6: Accessories
Parallel Operation and Droop Control
Explains parallel operation requirements and the setting procedure for droop control for kVAr sharing.
Astatic Control and Manual Voltage Regulator (MVR)
Describes astatic control for parallel operation and the function of the MVR as an emergency excitation system.
Current Limit and Overvoltage Protection
Details the setting procedure for current limit on MX321 AVR and overvoltage de-excitation breaker.
Section 7: Service and Maintenance
Winding Condition Assessment and Drying
Covers assessing winding insulation resistance and methods for drying out generators.
Bearings and Air Filters
Provides guidance on bearing health monitoring and air filter maintenance.
Fault Finding for AVR Types SX460, SX440, SX421
Offers troubleshooting steps for common faults related to SX460, SX440, and SX421 AVRs.
Fault Finding for MX AVRs and Transformer Control
Details troubleshooting procedures for MX341, MX321 AVRs, and transformer controlled systems.
Separate Excitation Test Procedure
Explains how to perform a separate excitation test to check generator windings, diodes, and AVR.
Rectifier Diodes and Winding Resistance Checks
Covers checking rectifier diodes, surge suppressors, and measuring winding resistances.
Removal and Replacement of Component Assemblies
Provides instructions for removing and replacing PMG, bearings, and endbrackets.
Rotor Assembly and Bearing Removal Procedures
Details the procedures for removing rotor assemblies and bearings for single and two-bearing generators.
Section 8: Spares and After Sales Service
Recommended Spares and Service Support
Lists recommended spare parts and provides information on after-sales service and technical support.
Parts List Typical Single Bearing Generator
Component Identification (Single Bearing)
Lists and identifies individual parts of a typical single bearing generator.
Parts List Typical Two Bearing Generator
Component Identification (Two Bearing)
Lists and identifies individual parts of a typical two bearing generator.
Parts List Typical Two Bearing (Series 5) Generator
Component Identification (Series 5 Two Bearing)
Lists and identifies individual parts of a typical Series 5 two bearing generator.
A.C. Generator Warranty
Warranty Period and Defect Claims
Outlines the warranty period, conditions for claims, and liability limitations for AC generators.
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