Kärcher ID 50/40 Afc Translation Of The Original Operating Manual
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Kärcher ID 50/40 Afc Translation Of The Original Operating Manual

Kärcher ID 50/40 Afc Translation Of The Original Operating Manual

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Translation of the Original Operating Manual
ID 30/30 Afc, ID 50/40 Afc

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Summary of Contents for Kärcher ID 50/40 Afc

  • Page 1 Translation of the Original Operating Manual ID 30/30 Afc, ID 50/40 Afc...
  • Page 2 2/49...
  • Page 3 Copyright  Copyright by Kärcher Industrial Vacuuming GmbH Robert-Bosch-Straße 4-8 73550 Waldstetten GERMANY 3/49...

  • Page 4: Table Of Contents

    General safety information ....................7 Delivery, internal transportation, unpacking................8 Delivery ........................... 8 Internal transport....................... 8 2.2.1 Dimensions and weight ....................8 Unpacking ........................8 Packaging material......................8 Storage conditions ......................9 2.5.1 Information for storage ....................9 Appliance description ......................10 Intended Use........................
  • Page 5 Maintenance intervals table ....................26 Cleaning ........................26 Disassembly of the suction turbine..................27 Disassembly of the bag-type filter ..................28 Changing the filter cloth for the bag-type filter ..............29 9.6.1 Work steps for pocket filter change................. 30 Circuit diagram for systems with control unit................ 32 Warnings on the suction device..................
  • Page 6 Delivery, internal transportation, unpacking 6/49...

  • Page 7: General Safety Information

    Delivery, internal transportation, unpacking General safety information WARNING While operating electrical machines, certain parts of them are inevitable alive dangerously or under mechanical stress.  Due to their electrical and mechanical functional properties, machines can cause severe injuries and damage to property. This particularly applies in the event of incorrect use, operation or maintenance, or in the event of unauthorized interventions! ...

  • Page 8: Delivery, Internal Transportation, Unpacking

    Delivery, internal transportation, unpacking Delivery, internal transportation, unpacking Delivery Unload the scope of delivery on level ground with sufficiently sized industrial trucks. Internal transport Transport scope of supply to the site of setup secured against movement or tipping with a sufficiently sized industrial truck.

  • Page 9: Storage Conditions

    Delivery, internal transportation, unpacking Recycling symbol This information must be observed in order to preserve the environment! Storage conditions Information for storage Should the industrial exhauster not be operated for a longer period of time, so it has to be stored in dry, dust and vibrationless rooms.

  • Page 10: Appliance Description

    Appliance description Appliance description Intended Use NOTICE • This device, which has been delivered ready for operation, is designed as a dry vacuum cleaner for commercial and industrial applications e.g. in hotels, schools, hospitals, factories, shops, offices and rent transactions. It is particularly suitable for vacuuming up dust. ...

  • Page 11: Layout And Function

    Layout and function Layout and function Ringler industrial vacuum cleaners and mobile dust collectors are delivered in operational condition Main dimensions Technical Data Weight Manual vibrators approx 145Kg approx 164kg Electric vibrators approx 165Kg approx 184Kg Sound pressure level LpA 65dB(A) 70dB(A) Determined to EN 60335-2-69...

  • Page 12: Technical Data /30 Ie2

    Layout and function Technical Data /30 IE2 Power 3,0kW 3,45kW Frequency 50Hz 60Hz Hedging 200-260V / 11,4A Δ 230-290V / 10,8A Δ Voltage/ power consumption 350-450V / 6,5A Y 400-500V / 6,2A Y Pressure -260 / +270mbar -240 / +230mbar Blower Output 315m³/h 375m³/h...

  • Page 13: Main Components

    Main components Main components Components Chassis Filter container Pressure equalization tube Collecting container Round Bottom bag Pocket Filter Drive Unit Control cabinet Suction unit Function Description Industrial Extractor/deduster The industrial extractor/deduster is a mobile device. A turbine in the drive unit generates a vacuum. The raw air is sucked in through the nozzle and the suction hose.

  • Page 14: Initiation

    Initiation Initiation Only use with safety shoes (acc. to EN ISO 20345) CAUTION Connection to the electric mains • Check that the industrial vacuum cleaner is in correct condition before commissioning. • Before connecting the industrial vacuum cleaner to the mains, make sure that the voltage specified on the typeplate matches the supply voltage.
  • Page 15 Initiation Before commissioning, always check that the potential equalization conductors (earthing conductors) are connected!  Differential pressure switches are preset depending on the pipe / hose ø and length. 15/49...

  • Page 16: Operation

    Operation Operation Operation CAUTION • Only operate the device with the parking brakes activated. • Only move the device at walking speed. Act with care. In case of sloping paths, bring in a second person to help. Suction process NOTICE •...

  • Page 17: Button For Manual Mode

    Operation Switch between manual mode and automatic mode. Manual operation: The plant functions can be started manually via buttons Selection switch (e.g. start of turbine or filter cleaning) Manual / Auto Automatic operation: All buttons are non-functional. The system is started remotely by a switching signal via a potential-free contact.

  • Page 18: Indicator Lamps

    Operation Indicator lamps Indicator lamp control The lamp indicates whether the control voltage of 24V is voltage applied. General display if something is wrong with the system (e.g. Indicator lamp motor protection tripped, container missing). See chapter Interference on troubleshooting. Indicator lamp "differential pressure"...

  • Page 19: Electrical Filter Cleaning

    Operation Electrical filter cleaning CAUTION • After disconnecting the turbine, the cleaning of the filter will be set off by the control system. • Because of the slowing-down time of the turbine, the vibration process must only be started 1-2min after turn off.

  • Page 20: Operation Monitoring Of The Device With Differential Pressure Switch (0040089) (Optional)

    Operation Recommended adjustment: RE-series 30-40 mbar RA-/RI-series max. 100 mbar 1: testing wire 2 pure air side 2: setting wheel 3: pressure switch 4: electr. signal 5: testing wire 1 raw air side Operation monitoring of the device with differential pressure switch (0040089) (Optional) The differential pressure switch (2.5-50 mbar) checks if the system / device is in operation.

  • Page 21: Empty Collection Container With Pe Dust Bag

    Operation Recommended settings: RI-series 80 mbar RA-series 80 mbar Empty collection container with PE dust bag WARNING Before starting work remove the plug from the wall socket! Suitable work gloves must always be worn when carrying out maintenance and service tasks, in order to prevent injuries and soiling with contaminated substances Respiratory protection (EN 149:2001) Use protective glasses (acc.
  • Page 22 Operation Before emptying the dust container, switch off the device and wait for the motor to stop. Additionally, the pocket filter "1" should be shaken off. Then wait for about 60 s until the dust has deposited in the collection container. •...

  • Page 23: Troubleshooting And Fault Elimination

    Troubleshooting and fault elimination Troubleshooting and fault elimination Safety instructions WARNING Before starting work remove the plug from the wall socket!  Before work for troubleshooting is started, the parking brakes at the undercarriage must be activated.  If harmful substances escape due to a defect (eg filter defect), the machinery must be switched off immediately and the room has to be aired or leave! •...
  • Page 24 Troubleshooting and fault elimination  Mains voltage deviates from the rated motor  Inspection by electrician voltage by more than 5%  Motor switched to triangle instead of star  Flow speed dropped under 20m/s  Clean pocket filter Warning signal ...

  • Page 25: Maintenance/Repair

    Maintenance/Repair Maintenance/Repair Maintenance regulations NOTICE Suitable work gloves must always be worn when carrying out maintenance and service tasks, in order to prevent injuries and soiling with contaminated substances Before starting work remove the plug from the wall socket! Respiratory protection (EN 149:2001) Use protective glasses (acc.

  • Page 26: Maintenance Intervals Table

    Maintenance/Repair WARNING • These works may only be carried out by an electrician. • Before starting any work on the industrial vacuum cleaner, but particularly before opening covers of live or moving parts, the industrial vacuum cleaner or system must be correctly disconnected from the mains and the drive unit must have stopped •...

  • Page 27: Disassembly Of The Suction Turbine

    Maintenance/Repair Disassembly of the suction turbine WARNING • These works may only be carried out by an electrician. • Before any work near or at the extraction turbine, let its surface cool down to below 50°C or wear safety gloves and work protection clothing that isolate against the arising temperatures. Before starting work remove the plug from the wall socket! Preparations: ...

  • Page 28: Disassembly Of The Bag-Type Filter

    Maintenance/Repair Disassembly of the bag-type filter NOTICE Before starting work remove the plug from the wall socket! Suitable work gloves must always be worn when carrying out maintenance and service tasks, in order to prevent injuries and soiling with contaminated substances Respiratory protection (EN 149:2001) Use protective glasses (acc.

  • Page 29: Changing The Filter Cloth For The Bag-Type Filter

    Maintenance/Repair Changing the filter cloth for the bag-type filter WARNING Before starting work remove the plug from the wall socket! Suitable work gloves must always be worn when carrying out maintenance and service tasks, in order to prevent injuries and soiling with contaminated substances Respiratory protection (EN 149:2001) Use protective glasses (acc.

  • Page 30: Work Steps For Pocket Filter Change

    Maintenance/Repair Work steps for pocket filter change  (1) Remove bag-type filter insert complete from (2) filter case. Removing the filter cloth:  (3) Place on a suitable flat surface with perforated plate side down,  (4) Loosen hexagon nuts, (5) Remove spacer grille with leaf springs, ...
  • Page 31 Maintenance/Repair • At installation, in particular correct position of the fine dust pocket filter in the pre-separator container must be observed! At manual filter shaker:(1) The tab at the filter insert must be inserted into the shaft. At electric filter shaker:(2) The tab at the filter insert must be inserted into the recess 31/49...

  • Page 32: Circuit Diagram For Systems With Control Unit

    Maintenance/Repair Circuit diagram for systems with control unit Please note separate circuit diagram! The respective documents are located in the switch cabinet Warnings on the suction device Warning sign for devices in class "M" Attention: This device contains harmful dust. Emptying and maintenance procedures, including the disposal of dust collectors, may only be performed by expert personnel wearing the appropriate protective equipment.

  • Page 33: Wear Parts List

    Maintenance/Repair Wear parts list Figure Designation Order number 0450018 Seal 30x6 9.980-354.0 Filter cloth for pocket filter 2350116 3,2 m² category "M" antistatic Pressure compensation tube 2630267 type A ø25, 1300mm Round-floor bag PE 50 litres 1631021 Area filter 0.45m², category 0350107 "L", antistatic specify length when ordering...

  • Page 34: Decommissioning, Storage

    Decommissioning, storage Decommissioning, storage WARNING • Switch the device off and remove the mains plug from the mains socket. • Roll up the connection cable. • Empty the collecting tank, in accordance with the instructions in the chapter "Operation, Control". •...

  • Page 35: Disposal

    Disposal Disposal WARNING • Note preceding chapter "Decommissioning, Storage"! • The filter inserts must be disposed of separately in accordance with environmental standards, depending on the medium vacuumed up. Dispose of the device in accordance with the valid legal regulations. Correct disposal of this product (electrical waste) (applicable in the countries of the European Union and other European countries with a separate collection system) The identification on the product and on the associated literature states that it must not be disposed of...

  • Page 36: Spare Parts List

    Spare Parts List Spare Parts List Industrial vacuum cleaners Industrial vacuum cleaners Item Qty. Unit Component number Version DESIGNATION Chassis 910 mm with FB 750mm, f. 50 Liter SB piece 2201096 (RI 334), without Drive Unit, and pocket filter piece 2351013 Pocket Filter 3,2 m², cat.

  • Page 37: Drive Part Ie2 For Control

    Spare Parts List Drive Part IE2 for control 37/49...

  • Page 38: Drive Part Ie2 For Control

    Spare Parts List Drive Part IE2 for control Item Qty. Unit Component number Version DESIGNATION r und 38/49...
  • Page 39 Spare Parts List Piece 0450018 Seal 30 x 6 Piece 0350107 Area filter 0.45m², cat. "L", antistatic Piece 0050036 Hose clamp with look ø60 - 540 mm Piece 0700206 Small baffle plate, ø137 mm, plastic, conductive Piece 0050006 Hose clamp ABA ø60-80 mm 60.1 Piece 1211112...
  • Page 40 Spare Parts List Piece 0010213 Rib screw M8x12 DIN 267 Piece 0010031 Ring screw DIN 580-M10, zinc-plated Piece 0010738 Disc DIN 9021 - 17 x 50 x 3 zinc-plated Piece 0010713 Mudguard, ø40 x 10.5 x 2 mm zinc-plated Safety nut M10, DIN985 zinc-plated, with Piece 0010411 polyamide insert...

  • Page 41: Spare Parts List/Drawing Chassis With Filter Tank (2201096)

    Spare Parts List Spare parts list/drawing chassis with filter tank (2201096) Spare parts list/drawing chassis with filter tank (2201096) Item Qty. Unit Component number Version DESIGNATION Chassis 910 mm with filter tank 750mm, f. 50 Piece 1201095 litres SB Seal 30 x 6 Piece 0450018 Caster ø160 mm with stop, black...

  • Page 42: Spare Parts List/Drawing Pocket Filter 3.2M², Kat. "L" As / "L" As (2350202/2350115)

    Spare Parts List Spare parts list/drawing pocket filter 3.2m², Kat. "L" as / "L" as (2350202/2350115) Spare parts list/drawing pocket filter 3.2m², Kat. "L" as / "L" as (2350202/2350115) Item Qty. Unit Component number Version DESIGNATION 0700104 Pocket filter insert 1.75m² /3.2 m² /5,2m² 2381001 Spacer rake for 3.2m²...

  • Page 43: Spacer Rake For Pocket Filter 1.75/3.2/5.2M², (2381000), (2381001), (2381002)

    Spare Parts List Spacer rake for pocket filter 1.75/3.2/5.2m², (2381000), (2381001), (2381002) Spacer rake for pocket filter 1.75/3.2/5.2m², (2381000), (2381001), (2381002) Item Qty. Unit Component number Version DESIGNATION Piece 0410106 Leaf spring for 1.75 m² filter, bronzed surface Piece 0410105 Leaf spring for 3.2 m²...

  • Page 44: Spare Parts List/Drawing Collection Container

    Spare Parts List Spare Parts List/Drawing Collection Container Spare Parts List/Drawing Collection Container Item Qty. Unit Component number Version DESIGNATION Piece 1100303 Collection container 50 litres with socket ø25 Piece 2220024 Caster ø100 mm without stop Piece 0010704 U-washer ø10.5 DIN 125 B, zinc-plated Piece 0010430 Cap nut M10 DIN 1587, zinc-plated...

  • Page 45: Electrical Filter Cleaning, No Switching Cabinet, (2380187)

    Spare Parts List Electrical filter cleaning, no switching cabinet, (2380187) Electrical filter cleaning, no switching cabinet, (2380187) Item Qty. Unit Order number Component Version DESIGNATION number Piece 0440155 Base plate for shakers 9.980-344.0 Piece 0440131 Cover hood for shaker 9.980-339.0 Piece 0400147 Shaker motor 0.18 kW, build B3...

  • Page 46: Spare Parts List Suction Hose Dn 50, All Types (2600398-Z)

    Spare Parts List Spare Parts List Suction hose DN 50, all Types (2600398-Z) Spare Parts List Suction hose DN 50, all Types (2600398-Z) Item Qty. Unit Component number Version DESIGNATION piece 0490098 Push-in connection bow 115° DN50 black piece 1600118 Spare hose DN50 Type "A", 3m 1600119 Spare hose DN50 Type "A", 5m...

  • Page 47: Spare Parts List Suction Hose Dn 70, All Types

    Spare Parts List Spare Parts List Suction hose DN 70, all Types Spare Parts List Suction hose DN 70, all Types Item Qty. Unit Component number Version DESIGNATION Piece 1490040 Insertion bend 90°, DN 70 black Piece 1480447 Hose connection piece with outer cone DN 70 Piece 1480446 Hose connection piece with inner cone DN 70...

  • Page 48: Accessories List

    Spare Parts List Accessories List Image Designation Connection size (order) DN 40 (1610115) Elastic nozzle DN 50 (1610116) DN 70 (1610117) * DN 40 (1610118) Flexible nozzle DN 50 (1610119) DN 70 (1610120) * DN 40 (1610121) Flexible grooves nozzle 13mm DN 50 (1610123) DN 40 (2610456)

  • Page 49: Eec-Declaration Of Conformity

    Machinery Directive 2006/42/EC Appendix II 1A The product described below: This declaration shall cease to be valid if the machine is modified without our prior approval. Designation: Deduster Type: ID 30/30 Afc, ID 50/40 Afc Serial number: 998xxxxxxxxxxx Year of build: 02.2022 produced by: Kärcher Industrial Vacuuming GmbH...

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