Table of Contents
Advertisement
Advertisement
Table of Contents
Related Manuals for Furukawa F5
Summarization of Contents
Introduction and General Warnings
Important Safety Warnings
Crucial safety warnings and instructions for operating the hydraulic breaker safely.
Machine Outline and Identification
Specified Works and Running-in
Defines the intended applications and procedures for initial operation of the hydraulic breaker.
Model and Serial Number Location
Information on where to find the model name and serial number on the breaker.
Warning Label Locations
Details the location and purpose of warning labels on the hydraulic breaker.
Comprehensive Safety Precautions
Understanding Safety Information
Importance of reading manuals, understanding warnings, and handling safety labels correctly.
Operational Safety Practices
Covers excavator selection, site rules, personal protective equipment, and fire safety.
Hazard Identification and Mitigation
Addresses risks from fatigue, alcohol, unauthorized access, and workplace hazards.
Safe Machine Operation
Guidelines for safe traveling, avoiding suspended loads, and handling machine malfunctions.
Electrical and Utility Safety
Precautions related to high voltage lines and underground utilities to prevent accidents.
Environmental Hazard Awareness
Covers dangers from breaker operation, rod handling, inclines, cliffs, and falling rocks.
Ground and Stability Safety
Addresses operating on unstable ground, near cliffs, and in areas affected by earthquakes.
Machine Condition and Emergency Procedures
Covers stopping operation for issues like oil leaks and safe demolition practices.
Maintenance and Handling Safety
Guidelines for safe inspection, maintenance, protective gear, and caution tagging.
Hazardous Substance Handling
Safety protocols for hydraulic oil, pressure relief, cutting bolts, and nitrogen gas.
Welding and Heavy Component Safety
Safe practices for welding and handling heavy parts like the rod.
Post-Maintenance and Waste Disposal Safety
Procedures for checking the machine after maintenance and proper waste disposal.
Components and Specifications Overview
Component Identification and Specifications
Lists and describes the main components and their key specifications for the F1-F5 series.
Standard Specifications Table
Presents a detailed table of technical specifications including mass, oil pressure, and blows.
Component Functions and Dimensions
Key Component Functions
Explains the specific function of major parts like the cylinder, accumulator, piston, and valve adjuster.
Outside Dimensions
Provides diagrams and measurements for the hydraulic breaker, brackets, and boxes.
Rod Types and Dimensions
Describes different rod types, their applications, dimensions, and weight.
Oil Hose Plug and Cap
Details the function and handling of oil hose plugs and union caps.
Mounting and Removal Procedures
Mounting on Base Machine
Step-by-step guide for mounting the breaker, including critical safety warnings and cautions.
Removal of Hydraulic Breaker
Details the procedure for safely removing the hydraulic breaker from the base machine.
Operation Procedures for Breaking
Pre-Operation Safety Checks
Essential checks and preparations before starting breaker operations.
Traveling and Stopping Precautions
Guidelines for safe travel and parking of the machine with the breaker attached.
Breaking Operation Guidelines
Proper techniques and cautions for breaking concrete or rock efficiently and safely.
Thrust and Direction Best Practices
Explains the importance of optimal thrust and correct direction for effective breaking.
Operational Precautions and Hazards
Key points to observe during operation, including lever control, hose vibration, and prohibited actions.
Hammering Strategy and Durations
Advice on hammering duration, breaking large rocks from edges, and selecting engine speed.
Water, Mud, and Cylinder Stroke Safety
Warnings against operating in water/mud and at cylinder stroke ends to prevent damage.
Storage Procedures
Temporary Storage Precautions
Guidelines for suspending or completing operations, including handling hot rods.
Long-Term Storage Guidelines
Steps for cleaning and storing the breaker for extended periods to prevent rust and damage.
Post-Storage Operation
Recommendations for inspecting and operating the breaker after long-term storage.
Troubleshooting Common Issues
Hammering Operation Problems
Addresses issues with hammering availability and force, including causes and corrections.
Force Weakening and Vibration Issues
Covers problems like reduced force, increased vibration, oil leakage, and piston operation issues.
Hydraulic Oil Management
Hydraulic Oil Selection and Classification
Guidance on choosing the correct hydraulic oil and its classification based on conditions.
Oil Temperature and Contamination Control
Importance of controlling oil temperature and preventing contamination for optimal performance.
Maintenance, Inspection, and Repair
Periodical Inspections
Procedures for monthly and yearly inspections to prevent troubles and ensure safety.
Part Inspection Standards
Defines criteria for judging the condition of components during inspections.
Daily Inspection Before Operation
Daily checks and lubrication procedures to be performed before operating the machine.
Rod and Greasing Maintenance
Details inspection for rod wear, cracks, and proper greasing procedures.
Tightening Torque Specifications
Provides torque values for various bolts and nuts on the breaker main body and brackets.
Wear Limit Dimensions for Consumable Parts
Wear Limits for Rod Pin, Front Bush, and Rod
Specifies the maximum allowable wear for critical consumable parts like rod pin, front bush, and rod.
Wear Limits for Front Head and Piston
Details wear limits for the front head and piston, emphasizing the use of genuine parts.
Rod and Front Bush Replacement
Rod and Front Bush Wear Issues
Addresses common issues arising from rod usage, such as deformation, wear, and clearance problems.
Standard Replacement Procedure
Outlines the standard method for replacing the rod and front bush, with a notice about genuine parts.
Removing Rod from T-box and Side Bracket
Step-by-step instructions for removing the rod from the T-box and side bracket.
Adjustment of Valve Adjuster
Valve Adjuster Function and Range
Explains how the valve adjuster controls oil consumption and provides adjustment ranges.
Accumulator N2 Gas Charging and Pressure Check
N2 Gas Charging Procedure and Safety
Step-by-step instructions for charging the accumulator with nitrogen gas, including safety warnings.
N2 Gas Charging Pressure Chart
Provides a table detailing the correct N2 gas charging pressure based on ambient temperature.
Need help?
Do you have a question about the F5 and is the answer not in the manual?
Questions and answers