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Manuals
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EV Global Motors Manuals
Scooter
E-Bike SX
Service manual
EV Global Motors E-Bike SX Service Manual
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
Beep/Led Codes
Terms
Vehicle Identification Number
Key Number
Model Code
How to Read the Model Code
Lubricants
Threadlock
Recommended Maintenance Schedule
Special Tools
Frame Specifications
Charging the Batteries
Battery Pack
Handlebar Position
Handlebar Height Adjustment
Handlebar Replacement
Headset
Brake Cable Replacement
Brake Lever
Brake Lever Free Play Adjustment
Brake Pad
Brake Pad Alignment
Caliper Arm
Disc Brake
Shifter
Shifter Cable
Derailleur
Chain
Crank Arm
Chainring
Pedal
Bottom-Bracket Cartridge
Connector Identification
Right Side Cover
Left Side Cover
Controller
Quick-Release Connector
Motor
Headlight
Taillight
Troubleshooting
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Table of Contents
2
Vehicle Identification Number
3
Charging the Batteries
4
Battery Pack
5
Controller
6
Troubleshooting
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S E R V I C E
M A N U A L
2 4 V M O D E L S
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Related Manuals for EV Global Motors E-Bike SX
Scooter EV Global Motors E-Bike 24V Service Manual
(57 pages)
Summarization of Contents
General Information
BEEP/LED CODES
Alerts rider to conditions via beeps and flashes; Morse code format.
KEY BIKE IDENTIFIERS
Details VIN, key number, and model code structure for bike identification.
MAINTENANCE AND MATERIALS
Covers lubricants, maintenance schedule, and threadlock usage.
SPECIAL TOOLS
Lists specialized tools required for servicing the E-Bike.
Specifications
MECHANICAL SPECIFICATIONS
Details dimensions, fork, stem, handlebar, seat post, tires, rims, etc.
GEAR AND ELECTRICAL SPECIFICATIONS
Lists gear ratios and electrical specs like battery and charger details.
TORQUE AND PERFORMANCE SPECIFICATIONS
Outlines torque values for fasteners and key performance metrics.
FRAME SPECIFICATIONS
Illustrates and lists frame dimensions like head tube, wheelbase, and size.
Battery Pack
CHARGING THE BATTERIES
Instructions for on-board and remote charging of the battery pack.
BATTERY AND CHARGER REPLACEMENT
Guides for replacing batteries and the charger unit.
BATTERY PACK TESTING
Procedures for testing charger operation, output, and battery voltage.
Handlebar and Controls
HANDLEBAR POSITION AND HEIGHT ADJUSTMENT
Procedures to adjust handlebar position and stem height for comfort.
HANDLEBAR AND THROTTLE REPLACEMENT
Steps for replacing handlebar assembly and right-side throttle control.
ACCESSORY CONTROL
Procedure for removing and installing the left-side accessory control.
HEADSET SERVICE
Guides for headset disassembly, inspection, and assembly.
Brakes
V-BRAKE SYSTEM
Information specific to V-brake system components and adjustments.
BRAKE CABLE AND LEVER REPLACEMENT
Guides for replacing brake cables and levers.
BRAKE PAD REPLACEMENT AND ALIGNMENT
Instructions for replacing and aligning brake pads.
CALIPER ARM AND DISC BRAKE ADJUSTMENT
Procedures for caliper arm replacement and disc brake pad adjustment.
Shifter and Derailleur
SHIFTER AND CABLE REPLACEMENT
Steps for removing and installing shifter and cable.
DERAILLEUR ADJUSTMENT AND INSTALLATION
Guides for derailleur adjustment, cable tension, and installation.
Chain and Crankset
CHAIN INSPECTION AND MAINTENANCE
Procedures for inspecting chain wear, length, and lubrication.
CRANK ARM AND CHAINRING REPLACEMENT
Guides for replacing crank arms and chainrings.
PEDAL AND BOTTOM BRACKET INSTALLATION
Procedures for pedal and bottom bracket installation.
Electrical System
CONNECTOR IDENTIFICATION
Identifies various electrical connectors on the bike for troubleshooting.
SIDE COVER AND CONTROLLER REPLACEMENT
Guides for removing/installing side covers and the controller unit.
QUICK-RELEASE CONNECTOR AND MOTOR
Details QR connector housing and motor removal/installation.
HEADLIGHT, TAILLIGHT, AND TROUBLESHOOTING
Covers headlight/taillight service and comprehensive troubleshooting steps.
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