Teka THZ 750 Operating Instructions Manual

High-performance pan mixer

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Table of Contents

Table of Contents
General Information
Copyright, Trade Mark Rights
About this Documentation
Validity of the Documentation
Required and Supplementary Documentation
Used Abbreviations
Using the Operating Instructions
Information for the Operating Company
Guarantee
Manufacturer's Declaration
1�8 Information on the Scope of Delivery
1�9 Product-Relevant Laws, Stipulations, and Regulations
EC Directives and Standards
Accident Prevention Regulations
Safety
Usage
Intended Use
Improper Use
Reasonably Foreseeable Misuse
Depiction of Information
Signal Words and Colours
Safety Information
Safety Information in These Operating Instructions
2�3 Warnings and Information Signs on the Device
Layout of Stickers on Machine
Duties and Responsibilities of the Operating Company
Duties of the Operating Company
Responsibilities of the Operating Company
Duties and Responsibilities of the Machine Operator
Duties of the Machine Operator
Responsibility of the Machine Operator
Organizational Measures
User Prerequisites
Qualification of Personnel
Personal Protective Equipment
2�8 Check as Per VBG 4 § 5 (1) No� 2 (National Regulations)
Safe Working Practices
Device-Specific Safety Information
2�11 Information about Special Types of Danger
Electrical Energy
Gas, Smoke, Dust
Hydraulics, Pneumatics, Steam, Water (High Pressure)
Emissions
2.11.4.1 Noise
2.11.4.2 Dust
2.11.4.3 Vibration
Operating Materials and Consumables
Electrical Safety Equipment
Hinged Segment with Safety Switch
Hinged Segment with Forced Locking
Mechanical Safety Equipment
Mixer Protective Hood With Cleaning Flaps
Safety Guard In Front Of Inspection Flap
Discharge Protector
2�14 Prohibition of Unauthorized Alterations and Additions
Technical Data
Machine Type Designation
Nameplate
Technical Data
Machine Description
General (Basic) Information
Functional Description
Structure of the Machine
Mixing Tank
Protective Hood
Drive Technology
Motor Thermal Protection Device
Rotor and Mixing Tools
Discharge System and Hydraulics
Special Equipment
Transport
General Information
Safety Information
Delivery
Scope of Supply
Checking the Delivery for Completeness
Reporting Damage
Packaging
Transport
Normal Transport
Special Transport
Transport by Sea
Preparation for Transport
Unloading and Transport
Safety Information
Information on Transport with Forklift
Transporting the Machine to the Place of Installation
Transport with a Forklift
Transport with a Crane
Unloading the Machine from the Pallet
Ground Conditions
Erection
Securing the Plant
Connection
Storage and Preservation
5�13 Information on Placing the Machine Back into Operation
Liability Information
Machine Storage
Property Rights
Assembly
Installation and Operating Conditions
Mixer Fixing Points
Establishing Connections
Electrics as Per Terminal Diagram
Placing the Machine into Operation
7�1 Tightening of All Visible Screw Connections
7�2 Checking the Rotational Direction of the Motor
Adjustment of Limit Switches
Lubrication
Transmission Ventilation
7�6 Checking the Transmission Oil Level
Checking the Transmission Oil Level
Initial Start-Up
Adjusting the Mixing Tools
Adjusting the Opening Angle of the Discharge Slide
Height Adjustment of Discharge Slide
Operation
Troubleshooting
Basic Procedure for Finding Faults
Finding Faults - Safety
Opening the Discharge Slide
Opening with Pulling Device
Opening with Manual Pump (Optional)
Overview of Faults
Maintenance
Servicing
Replacement of Top Part of Mixing Arms
Replacement of Outer Scraper Arm
Replacement of Bottom Part of Mixing Arms
Replacing the Mixing Arm Bearings
Replacement of Mixing Arm Scrapers
Replacement of Mixing Paddles
Replacement of Wear Elements
10.1.7.1 Replacement of Steel Sheet Inner Wall Segments
10.1.7.2 Replacement of Floor Liner Segments (Wear Plates) Made from Steel Sheet or Hard Cast Iron
10.1.7.3 Replacement of Outer Wall Segments Made from Steel Sheet or Hard Cast Iron
10.1.7.4 Replacement of Wear Parts of Discharge Slide Seal
10.1.7.5 Assembly of Wear Sleeves
10.1.7.6 Replacement of Scraper for Mixing Trough
Check Hydraulic System
Checking the Transmission Oil Level
Oil And Filter Replacement
10.2.2.1 Oil Replacement
10.2.2.2 Filter Replacement
10.2.2.3 Adding Oil
10.2.2.4 Transmission Ventilation
Checking the Discharge Opening Pressure
Pressure Regulation (if Required)
Venting of the Swivel Drive of the Discharge Slide
Lubrication Schedule
Lubricant Recommendation
Maintenance Schedule
Cleaning
Disposal
Environmental Protection
Decommissioning
Information about Personnel and Safety
Taking the Machine out of Operation
Options
Water Distribution
Ring Line with Nozzles
Falling Water Tank
Separate Hydraulic Unit
Internal Oil Circulation
Unit Complete with Tank and Directional Valves
Mixer Ventilation (Air Bag)
Assembly of the Mixer Ventilation
13�4 Central Lubrication System of Mixing Arm Bearings
Central Section Sealing
Trough Panel Scraper
Slider Panel Scraper
Scraper for Crimp Ring
Rotor Cover Scraper
Spare Parts
Stock of Spare Parts
Customer Services
Appendix
Design Drawing (DD)
Terminal Diagram (TD)
Supplier's Documentation

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Operating instructions

Teka high-performance pan mixer

Teka Maschinenbau GmbH

In den Seewiesen 2

67476 Edenkoben, Rhineland-Palatinate, Germany

Phone:

+49 (0) 6323 809-0

Fax:

+49 (0) 6323 809-10

E-mail:

info@teka-maschinenbau.de

Homepage: http://www.teka.de

THZ 375 - 1125

7.10-00110b_en.pdf

Issue 09/2022

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