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Yamaha Manuals
Motorcycle
YZF155D-A 2022
Service manual
Yamaha YZF155D-A 2022 Service Manual
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
General Information
Identification
Vehicle Identification Number
Engine Serial Number
Features
OUTLINE of the TCS (Traction Control System)
Outline of the Fi System
Features
Outline of the Abs
Abs Component Functions
Abs Operation
Abs Warning Light and Operation
CCU (Communication Control Unit)
Handlebar Switches
Indicator Lights and Warning Lights
Display
Menu Mode
Important Information
Preparation for Removal and Disassembly
Replacement Parts
Gaskets, Oil Seals and O-Rings
Lock Washers/Plates and Cotter Pins
Rubber Parts
Circlips
Bearings and Oil Seals
Basic Service Information
Quick Fasteners
Electrical System
Special Tools
Specifications
General Specifications
Maintenance Specification (Engine)
Maintenance Specification (Chassis)
Maintenance Specification (Electrical)
General Tightening Torque Specifications
Tightening Torques
Engine Tightening Torques
Chassis Tightening Torques
Engine
Lubrication Points and Lubricant Types
Chassis
Lubrication System Chart and Diagrams
Cooling System Diagrams
Cable Routing
Periodic Checks and Adjustments
General Maintenance and Lubrication Chart
Introduction
Periodic Maintenance
Periodic Maintenance Chart for the Emission Control System
Adjusting the Valve Clearance
Checking the Vehicle Using the Yamaha Diagnostic Tool
Engine
Adjusting the Engine Idling Speed
Adjusting the Throttle Grip Free Play
Checking the Throttle Grip
Checking the Spark Plug
Measuring the Compression Pressure
Checking the Engine Oil Level
Changing the Engine Oil
Adjusting the Clutch Lever Free Play
Replacing the Air Filter Element
Checking the Canister
Checking the Cylinder Head Breather Hose
Checking the Fuel Line
Checking the Throttle Body Joint and Air Filter Case Joint
Checking the Coolant Level
Checking the Cooling System
Checking the Exhaust System
Changing the Coolant
Chassis
Checking the Brake Fluid Level
Checking the Brake Lever Free Play
Checking the Brake Operation
Checking the Front Brake Hose
Checking the Front Brake Pads
Checking the Rear Brake Hose
Checking the Rear Brake Pads
Adjusting the Rear Brake Light Switch
Bleeding the Hydraulic Brake System (Abs)
Adjusting the Drive Chain Slack
Lubricating the Drive Chain
Checking and Adjusting the Steering Head
Checking the Front Fork
Checking the Tires
Checking and Lubricating the Cables End
Checking the Chassis Fasteners
Checking the Swingarm Operation
Checking the Wheel Bearings
Checking the Wheels
Lubricating the Brake Lever
Lubricating the Clutch Lever
Lubricating the Steering Head
Lubricating the Swingarm Pivot
Checking the Sidestand
Lubricating Shift Pedal Rod Joint
Lubricating the Pedals
Lubricating the Rear Suspension
Lubricating the Sidestand
Adjusting the Headlight Beams
Checking and Charging the Battery
Checking the Fuses
Electrical System
Replacing License Plate Light Bulb
Replacing Turn Signal Indicator Light Bulb
Chassis
General Chassis (1)
Installing the Rear View Mirror Assembly
Removing the Rear View Mirror Assembly
Installing the Air Filter Case
General Chassis (7)
General Chassis (8)
Front Wheel
Checking the Front Wheel
Disassembling the Front Wheel
Removing the Front Wheel
Assembling the Front Wheel
Maintenance of the Wheel Sensor and Sensor Rotor
Installing the Front Wheel
Rear Wheel
Checking the Rear Brake Caliper Bracket
Checking the Rear Wheel
Checking the Rear Wheel Drive Hub
Disassembling the Rear Wheel
Removing the Rear Wheel
Assembling the Rear Wheel
Checking and Replacing the Rear Wheel Sprocket
Installing the Rear Wheel
Maintenance of the Rear Wheel Sensor and Sensor Rotor
Front Brake
Checking the Front Brake Disc
Replacing the Front Brake Pads
Disassembling the Front Brake Caliper
Removing the Front Brake Caliper
Assembling the Front Brake Caliper
Checking the Front Brake Caliper
Installing the Front Brake Caliper
Checking the Front Brake Master Cylinder
Removing the Front Brake Master Cylinder
Assembling the Front Brake Master Cylinder
Installing the Front Brake Master Cylinder
Rear Brake
Checking the Rear Brake Disc
Introduction
Replacing the Rear Brake Pads
Removing the Rear Brake Caliper
Checking the Rear Brake Caliper
Checking the Rear Brake Caliper Bracket
Disassembling the Rear Brake Caliper
Assembling the Rear Brake Caliper
Installing the Rear Brake Caliper
Assembling the Rear Brake Master Cylinder
Checking the Rear Brake Master Cylinder
Installing the Rear Brake Master Cylinder
Removing the Rear Brake Master Cylinder
Rear Brake Hose Installation
Abs (Anti-Lock Brake System)
Checking the Hydraulic Unit Assembly
Removing the Hydraulic Unit Assembly
Installing the Hydraulic Unit Assembly
Hydraulic Unit Operation Tests
Checking the Abs Warning Light
Checking the Handlebars
Handlebars
Installing the Handlebars
Removing the Handlebars
Front Fork
Disassembling the Front Fork Leg (Left)
Removing the Front Fork Legs
Checking the Front Fork Legs
Assembling the Front Fork Leg (Left)
Installing the Front Fork Legs
Assembling the Front Fork Leg (Right)
Steering Head
Checking the Steering Head
Installing the Steering Head
Removing the Lower Bracket
Checking the Connecting Arms and Relay Arm
Checking the Rear Shock Absorber Assembly
Installing the Rear Shock Absorber Assembly
Installing the Relay Arm
Rear Shock Absorber Assembly
Removing the Rear Shock Absorber Assembly
Swingarm
Checking the Swingarm
Installing the Swingarm
Removing the Swingarm
Chain Drive
Checking the Drive Chain
Removing the Drive Chain by Using Chain Cutter
Checking the Drive Sprocket
Checking the Rear Wheel Drive Hub
Checking the Rear Wheel Sprocket
Installing the Drive Chain by Using Chain Riveting Tool
Cleaning and Lubricating the Drive Chain
Engine
Engine Removal
Installing the Engine
Installing the Exhaust Assembly
Installing the Shift Arm
Cylinder Head
Removing the Cylinder Head
Checking the Camshaft Sprocket and Timing Chain Guide
Checking the Cylinder Head
Checking the Decompression System
Checking the Timing Chain Tensioner
Installing the Cylinder Head
Camshaft
Checking the Camshaft
Removing the Camshaft
Checking the Rocker Arms and Rocker Arm Shafts
Removing and Installing the Camshaft Bearing
Installing the Camshaft and Rocker Arms
Checking the Valves and Valve Guides
Removing the Valves
Valves and Valve Springs
Checking the Valve Seats
Checking the Valve Springs
Installing the Valves
Cylinder and Piston
Checking the Cylinder and Piston
Removing the Piston
Checking the Piston Pin
Checking the Piston Rings
Installing the Piston and Cylinder
Magneto and Starter Clutch
Checking the Starter Clutch
Removing the Magneto
Removing the Starter Clutch
Installing the Magneto
Installing the Starter Clutch
Electric Starter
Checking the Starter Motor
Assembling the Starter Motor
Clutch
Checking the Clutch Plates
Checking the Friction Plates
Removing the Clutch
Checking the Clutch Boss
Checking the Clutch Housing
Checking the Clutch Push Lever and Short Clutch Push Rod
Checking the Clutch Springs
Checking the Pressure Plate
Checking the Clutch Push Rods
Checking the Primary Drive Gear
Checking the Primary Driven Gear
Installing the Clutch
Oil Pump
Checking the Oil Pump
Installing the Oil Pump
Shift Shaft
Checking the Shift Shaft
Checking the Stopper Lever
Installing the Shift Shaft
Balancer Gear
Assembling the Balancer Driven Gear
Checking the Balancer Gears and Primary Drive Gear
Installing the Primary Drive Gear and Balancer Gears
Removing the Primary Drive Gear and Balancer Gears
Crankcase
Removing the Crankcase Bearing
Separating the Crankcase
Assembling the Crankcase
Checking the Bearings and Oil Seal
Checking the Crankcase
Checking the Oil Strainer
Checking the Timing Chain and Timing Chain Guide
Installing the Bearing Retainer
Crankshaft
Checking the Crankshaft
Installing the Crankshaft
Removing the Crankshaft
Transmission
Checking the Shift Drum Assembly
Checking the Shift Forks
Checking the Transmission
Assembling the Drive Axle
Installing the Shift Forks and Shift Drum Assembly
Cooling System
Radiator
Checking the Radiator
Installing the Radiator
Checking the Thermostat Assembly
Installing the Thermostat Assembly
Thermostat
Water Pump
Assembling the Water Pump
Checking the Water Pump
Disassembling the Water Pump
Installing the Water Pump
Fuel System
Fuel Tank
Checking the Fuel Pump Body
Installing the Fuel Pump Assembly
Removing the Fuel Pump
Removing the Fuel Tank
Checking the Fuel Pressure
Installing the Fuel Tank
Throttle Body
Checking the Fuel Injector
Checking the Throttle Body
Installing the Fuel Injector
Installing the Throttle Body
Removing the Throttle Body
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2022
SERVICE MANUAL
YZF155D-A
YZF155-A
BCW-F8197-E0
Table of
Contents
Previous
Page
Next
Page
1
2
3
4
5
Advertisement
Chapters
Table of Contents
5
Specifications
57
Periodic Checks and Adjustments
111
Chassis
143
Engine
235
Cooling System
309
Fuel System
319
Electrical System
331
Troubleshooting
489
Table of Contents
Troubleshooting
TROUBLESHOOTING
336
TROUBLESHOOTING
340
TROUBLESHOOTING
343
TROUBLESHOOTING
347
TROUBLESHOOTING
351
TROUBLESHOOTING
358
FAULT CODE TABLE
380
TROUBLESHOOTING
489
TROUBLESHOOTING
490
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