Related Manuals for Jema T40
Summarization of Contents
Introduction
Product Overview
JEMA AGRO A/S specializes in transport systems for grain and seeds, with over 75 years of experience.
Important Usage Instructions
Emphasizes the need to read instructions carefully before assembly and use.
EU Declaration of Conformity
Manufacturer Details
Provides JEMA AGRO A/S contact and location information.
Product Compliance
Declares conformity to Machine and EMC directives and applied standards.
Conditions of Use
Intended Application
Specifies use for grain, granular materials, and seed mix as per contract.
Electrical and Safety Requirements
Requires qualified electricians for connections and power disconnection during maintenance.
General Information
Delivery and Storage
Details shipment as disassembled parts and storage in a dry area.
Noise Level Measurement
States measured noise level is not higher than 70 dB at specified distances.
Type Plate and Construction
Type Plate Identification
Indicates the type plate is fitted on the drive station for identification.
Construction Materials and Features
Highlights galvanized steel, roller chain, rubber flights, and various transport options.
Capacity
Capacity by Material Density
Table shows maximum capacities (t/h) for different material densities.
Capacity with Side Augers
Details capacities when using side augers with different configurations.
Technical Specifications
Power Consumption (T20/T40)
Provides kW requirements for T20 and T40 elevators based on height.
Inlet Trough Capacity
Shows capacity (t/h) and J dimension for inlet trough adjustments.
Power Consumption by Configuration
T20/T40 Power Tables by Height/Length
Presents kW values for elevators based on height and length configurations.
Elevator Head and Extensions
Elevator Head Details
Describes the elevator head unit, outlet flange, and transition pieces.
Elevator Extension Options
Lists available extension lengths and inlet trough lengths for assembly.
Elevator Boot
Elevator Boot Configurations
Illustrates open, flex, and closed elevator boot types and auger fitting.
Scale Drawing T20/T40 (Geared Motor)
Dimensional Specifications
Presents detailed dimensional data in tables for various elevator components.
Component Layout Diagrams
Shows schematic diagrams of different elevator configurations and setups.
Scale Drawing T20/T40 with 90° Bend
Dimensional Data for 90° Bend
Provides detailed dimensions for elevator configurations with a 90° bend.
90° Bend Configuration Diagram
Illustrates the layout and component placement for a 90° bend setup.
Upon Receipt and Warning Labels
Shipment Verification
Instructs to check all parts for completeness and transport damage upon receipt.
Safety Label Information
Explains important warning labels regarding guards and rotating parts.
Foundation and Lifting Equipment
Foundation Requirements
Specifies the need for a stable, level surface capable of bearing the load.
Lifting Equipment Safety
Details requirements for SWL-approved lifting equipment and suspended load safety.
Lifting Instructions
Lifting Point Diagram
Illustrates the correct lifting points on the elevator using attached brackets.
Weight Table: Drive Stations, Boots, Extensions
Weights: Drive Stations, Boots, Extensions
Lists weights for drive stations, boots, and various extension lengths.
Weights: Transition Pieces, Inlets
Provides weights for transition pieces, side inlets, and inspection covers.
Weight Table: Bends, Troughs, Hoppers
Weights: Bends, Troughs, Hoppers
Lists weights for 90° bends, inlet troughs, and hoppers.
Weights: Flex-Boot Inlets
Details weights for various inlet types for flex-elevator boots.
Weight Table: Complete Chain Elevator
Complete Elevator Weights
Provides total weights for T20 and T40 elevators based on height and motor.
Weight Table: T20 with 90° Bend
T20 90° Bend Weights
Lists weights for T20 elevators with a 90° bend by height and length.
Weight Table: T40 with 90° Bend
T40 90° Bend Weights
Lists weights for T40 elevators with a 90° bend by height and length.
Assembly
Assembly Preparations
Covers pre-assembly checks for foundation, space, and safety equipment.
Sectional Assembly Procedure
Details assembling the elevator in top and bottom sections.
Sealing
Joint Sealing Method
Describes applying sealant to flanges inside holes before bolting joints.
Elevator Boot Section
Boot and Extension Mounting
Instructs to attach the boot to the foundation and then mount extensions.
Elevator Top Section
Top Section Assembly Steps
Guides assembly of the top section, extensions, and chain on the floor.
Safety Warning: Access Prevention
Access Guarding Requirement
Mandates fitting a minimum 850mm pipe or blocking device for safety.
Chain Elevator with Auger Trough Ø135
Auger and Propeller Installation
Details fitting propellers and side augers, ensuring correct orientation.
Auger Trough Component Identification
Labels key components like troughs, augers, and propellers in diagrams.
Chain Elevator with 90° Bend
90° Bend Configuration Components
Identifies components in a 90° bend setup, including bend, inlet, and extensions.
Gear Motor Assembly
Gear Motor Mounting and Breather
Covers fitting the gear motor and the mandatory top position for TF90 breather.
Elevator Extensions
Extension Fitting for Chain Access
Recommends fitting extensions with inspection doors for easier chain assembly.
Securing Elevator During Fitting
Emphasizes the need to secure the elevator during extension fitting.
Elevator Chain
Chain Fitting Procedure
Details fitting the conveyor chain with rubber slats before hoisting the elevator head.
Elevator Chain: Tensioning and Adjustment
Chain Insertion and Distribution
Explains inserting the chain through the head outlet and distributing it in channels.
Chain Tensioning and Slats Spacing
Guides on maintaining correct slat distance and tensioning the chain.
Elevator Assembly
Assembly Safety and Chain Locking
Stresses using correct lifting equipment and locking the chain before assembly.
Final Inspection Door Installation
Reminds to fit all inspection doors after the main assembly is complete.
Potential Equalization
Grounding Procedure
Explains carrying out potential equalization according to regulations for metallic connection.
Attachment
Stability and Fixation Points
Details distance requirements for attachments to ensure elevator stability.
Attachment Hardware and Angles
Lists components for attachment and specifies maximum wire angles.
Support of Increasing Elevator
Elevator Support Spacing
Recommends a maximum distance of 5 meters between support points for stability.
Starting Up and Faultfinding
Pre-Startup Checklist
Lists essential checks before starting the elevator, including doors, chain, and leaks.
Troubleshooting Elevator Stops
Guides on diagnosing stops due to relay issues, motor capacity, or material blockages.
Maintenance
Maintenance Schedule and Safety
Advises following intervals, using original parts, and ensuring power disconnection.
Gear Motor and Motor Checks
Details checks for gear breather, motor noise, and retorquing.
Component Maintenance
Elevator Chain Tensioning
Explains how to check and adjust elevator chain tension correctly.
Slats and Bearing Care
Covers replacement of worn rubber slats and checks for bearings.
Lubrication and Leak Checks
Bearing Lubrication Guidelines
Emphasizes correct grease amount and lubrication intervals for bearings.
Leak and Noise Troubleshooting
Instructs to repair leaks immediately and stop the elevator for noise/vibrations.
Disposal
Disposal Procedures and Safety
Outlines safe disassembly and disposal in compliance with local regulations.
Recycling of Components
Recommends recycling reusable materials and metal parts.
Options and Accessories
Inspection Door with Inlet Option
Details the inspection door with an inlet, including dimensions and weights.
Inlet Pieces and Bends
Flex-Boot Inlet and Square Bends
Describes flex-boot inlet pieces and square bends with their specifications.
Inlet dia. 200 One-Way for T40 Flex-Boot
T40 Flex-Boot Inlet dia. 200
Details the one-way inlet for T40 Flex-boot, including dimensions.
Gear Motor Drives for Augers
Auger Drive Components
Lists brackets, covers, and gear motors for auger drives.
45° Inlet for Extension (Return Side)
45° Inlet for Return Side
Describes the 45° inlet for extension on the return side, with dimensions.
Hoppers and Side Inlets
0.5m Inlet Trough Hopper
Details the hopper with cover for a 0.5m inlet trough.
Side Inlet for Horizontal Extension
Describes the side inlet for horizontal extension, including specifications.
Horizontal Extension Inlet and Hopper
Horizontal Extension Inlet with Rollers
Details the inlet for horizontal extension with lifting rollers.
Main Elevator Hopper
Provides description and dimensions for the main elevator hopper.
Spare Parts Identification: Ø135 Auger
Parts Diagram: Ø135 Auger Configuration
Diagram identifying spare parts for the Ø135 auger setup.
Spare Parts Identification: Ø180 Auger
Parts Diagram: Ø180 Auger Configuration
Diagram identifying spare parts for the Ø180 auger setup.
Spare Parts Identification: 90° Bend
Parts Diagram: 90° Bend Configuration
Diagram identifying spare parts for the 90° bend setup.
Part List: Heads, Boots, Extensions
Part List: Heads, Boots, Extensions
Comprehensive list of parts for heads, boots, and extensions with weights.
Part List: Troughs, Augers, Propellers
Part List: Troughs, Augers, Propellers
Comprehensive list of parts for troughs, augers, and propellers with weights.
Part List: Bends, Flanges, Ducts
Part List: Bends, Flanges, Ducts
Comprehensive list of parts for bends, flanges, sections, and ducts with weights.
Maintenance T20/T40
Maintenance Schedule and Log
Provides a schedule for daily, 200-hour, and yearly checks, with a log.
Spare Parts and Warranty Policy
Reiterates the importance of using original parts for warranty and CE marking.
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