Related Manuals for DODA Super 150
Summary of Contents for DODA Super 150
- Page 1 ® DODA U.S.A. INC. 255 16TH ST. SOUTH ST.JAMES, MN 56081 P: 507.375.5577 F: 507.375.5578 Www.doda.com admin@dodausa.com USE AND MAINTENANCE MANUAL VERTICAL ME PUMPS...
- Page 2 All right reserved, copyright of this manual only under cense from DODA i.n.c. Data and measures written in this manual are approximate and there may be some changes without warning.
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Page 3: Table Of Contents
DODA thanks you for buying an item in its production and invites you to read this use and maintenance manual. You will find within this manual information necessary for correct use and maintenance of the machine you have purchased so please carefully follow the directions. -
Page 4: Introduction
The galvanized structure, the oil-bath driveline system and the high quality of materials used assure the machines high durability and simple maintenance. From the technological point of view, the concept adopted for all other DODA products has been applied to this machine, too: "... -
Page 5: Machine Loading And Unloading
pg. 2 fig. 2 SUPER PUMPS PTO DRIVEN ME PUMPS: ELECTRIC DRIVEN fig. 3 2. MACHINE LOADING AND UNLOADING The machine loading and unloading operation can be carried out by: lift truck; hoisting crane. * Make sure the carrying sling or chain used to lift is sufficient to lift the weight of the pump * WARNING: in either case the machine must not be lifted by the weakest par ts of the structure (delivery pipes, etc...). - Page 6 (by connecting the cables of the electric motor to the in- put or the pump to the tractor by means of the pto shaft). DODA is in no way re- sponsible for any electric connection, (please follow instructions on the motor tag as well as on the sticker showing the rotation direction).
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Page 7: Preliminary Checks
pg. 4 4. PRELIMINARY CHECKS Our machines may be supplied with lubricating oil either in the driveline or in the gear- box units. Before starting the machine, check oil levels and if necessary fill then ma- chine with oil. - unscrew caps: fill with oil and blow air out. - Pour oil very slowly see oil quantity on table;... -
Page 8: Positioning And Transportation
5 5. POSITIONING AND TRANSPORTATION As far as the machines powered by electric motor are concerned, DODA is not respon- sible for any electric connection (please carefully follow directions on plate on motor as well as on sticker indicating the rotation direction). - Page 9 pg. 6 fig. 12 fig. 10 fig. 11 Legs are adjustable according to tank side thickness. These pumps are normally stationary, but a (manual or electric) winch can be added to them on request for lifting and lowering the pump. fig.
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Page 10: Work And Safety Rules
pg. 8 Cone rotation is carried out by means of the hand crank fig. 17 on the output pipe. WARNING: if the manure is very liquid, some sub- stance may come out of the output pipe during pumping operation, even if the valve is completely closed. fig. -
Page 11: Maintenance
At the end of its utilization, wash the machine to prevent liquid manure from solidify- ing: this could cause damages over time. Wear of blade and impeller must be checked periodically. Replace them if necessary. As for all spare parts, address DODA authorized dealers directly. -
Page 12: Stickers
9. STICKERS pg. 10 The machine is provided with the following stickers: WARNING: fill with oil up to the maxi- mum level before using the machine PRIMA DELL’USO RIEMPIRE D’OLIO 80/90W. OIL LEVEL THIS STICKER REMINDS YOU TO CHECK THE ROTATION DIRECTION OF THE MA- CHINES ELECTRIC MOTOR... -
Page 13: Performance And Technical Data
11 The whole structure is hot-galvanized and assure pump duration: the pump needs mainte- nance very rarely, thanks to its oil-bath drive. The technical features assuring a DODA high reliability are multiple: Pump bodies made of nodular cast iron and stainless steel or hot-galvanized metal structural work. -
Page 14: Instructions For Dismantling And Re-Assembling The
pg. 12 11. INSTRUCTIONS FOR DISMANTLING AND RE-ASSEMBLING THE PUMP To dismantle the pump body follow the numerical progression as shown in the parts vew. Dismantle fixed blades (1) first and other components afterward. The rotating chopper blade (2) spins off counter clockwise. fig. - Page 17 Parts descriptions for ME80 driveline & discharge tube. Call your dealer for pricing. E1052 ME80 DRIVELINE 1076 OUTER DRIVE TUBE FOR ME80 1000 1077 OUTER DRIVE TUBE FOR ME80 1500 1143 BEARING HOUSING ME80 1144 SHAFT, 1.5M ME80 DRIVELINE ‐ NEW STYLE 1145 SHAFT, 2M ME80 DRIVELINE ‐ NEW STYLE 1146 SHAFT, 2.5M ME80 DRIVELINE ‐ NEW STYLE 1147 SHAFT, 3M ME80 DRIVELINE ‐ NEW STYLE 1148 SHAFT, 3.5M ME80 DRIVELINE ‐ NEW STYLE 1149 SHAFT, 4M ME80 DRIVELINE ‐ NEW STYLE BUL5151 NUT, M10 NY‐LOCK, ZINC BUL5162 BOLT, M10X30, ZINC BUL5164 BOLT, M10X40, ZINC BUL5982 WASHER, M10 LOCK, ZINC BUL6064 ...
- Page 21 Pg. 20 Parts descriptions for ME 10hp pump housing Call you dealer for pricing. E1002 ME 7.5‐15HP HOUSING‐ SMALL SHELL 1200 HOUSING, PUMP ME 100/120 7.5‐15HP SHELL ONLY 1202 BLADE, STATIONARY 7.5‐15HP ME 100/120 1203 STATIONARY SUPPORT BLADE FOR SMALL SHELL ME 1000/120 (item 1417 needs to be included) 1205 PRESSURE PLATE, 7.5‐15HP ME 100/120 1206 IMPELLER, ME 100/120 12HP 185MM 7.28" DIA 1208 TUBE, FLANGED BOTTOM DISCHARGE ME100 7.5‐15HP HOUSING 4" 1251 IMPELLER, ME 100/120 10HP 170MM 7" DIA 1273 STAND OFF PEG SPACER ME 100/120 1300 IMPELLER, ME 100/120 15HP 198MM 7.7" 1304 BEARING HOUSING, ME 100/120 7.5‐15HP 1305 SHAFT, FOR PUMP HOUSING ME 100/120 STAINLESS STEEL 7.5‐15HP (same as 2120X) 1310 OIL SEAL HOLDER FOR SUPER/ME PUMPS 1344 ...
- Page 23 Pg. 20 Parts descriptions for 20-40hp ME pump housing. Call you dealer for pricing. E1003 ME 20‐40HP HOUSING‐ BIG SHELL 1417 BUSHING, BRONZE FOR STATIONARY SUPPORT FOR SUPER & ME PUMPS (ID 1.27") 1500 HOUSING, PUMP ME 120 20‐40HP SHELL ONLY 1501 BLADE, STATIONARY 20‐40HP ME 120 1502 BLADE, STATIONARY ME 120/AFI 1503 SUPPORT, STATIONARY BLADE ME 120 (item 1417 needs to be included) 1504 PRESSURE PLATE, ME 120 20‐40HP, BIG SHELL 1505 IMPELLER, ME 120 40HP (249MM) 1506 IMPELLER, ME 120 30HP (235MM) 1507 IMPELLER, ME 120 25HP (225MM) 1508 IMPELLER, ME 120 20HP (215MM) 1509 BEARING HOUSING, ME 120/200 20‐40HP 1510 SHAFT, FOR PUMP HOUSING ME 120/200 (same as 2119x) 1513 ...
- Page 25 Pg. 20 Parts descriptions for driveline. Call you dealer for pricing. E1006 DRIVELINE 1316 DRIVE TUBE FOR 2M, 5M DRIVELINE 1317 DRIVE TUBE FOR 2.5M DRIVELINE 1318 DRIVE TUBE FOR 3.5M, 4M DRIVELINE 1319 DRIVE TUBE FOR 3.5M DRIVELINE 1320 DRIVE TUBE FOR 4M DRIVELINE 1323 DRIVE TUBE FOR 2.5M DRIVELINE 1324 DRIVE TUBE FOR 3M DRIVELINE 1325 DRIVE TUBE FOR 3.5M DRIVELINE 1326 DRIVE TUBE FOR 4M DRIVELINE 1334 SHAFT, DRIVELINE FOR 2M 6' (58.25") 1335 SHAFT, DRIVELINE FOR 2.5M 8' (74") 1336 SHAFT, DRIVELINE FOR 3M 10' (93.75") 1337 SHAFT, DRIVELINE FOR 3.5M 12' (113.25") 1338 SHAFT, DRIVELINE FOR 4M 13' (133") ...
- Page 27 Pg. 20 Parts descriptions for lower discharge tube Call you dealer for pricing. E1012 LOWER DISCHARGE TUBE ME 120 1266 LINKAGE, ADJUSTABLE FOR ME 100/120 DIVERTER GATE 1361 TUBE, LOWER DISCHARGE ME 120 2M 6' NUDE 1362 TUBE, LOWER DISCHARGE ME 120 2.5M 8' NUDE 1363 TUBE, LOWER DISCHARGE ME 120 3M, 10' NUDE 1364 TUBE, LOWER DISCHARGE ME 120 3.5M 11' NUDE 1365 TUBE, LOWER DISCHARGE ME 120 4M 13' NUDE 1382 DIVERTER, ME 120 (to change agita on/discharge flow) 1383 NOZZLE, DISCHARGE ME120 1384 LEVER, TO ADJUST NOZZLE ME120 1410 ROD, LINKAGE ASSEMBLY FOR VERTICAL PUMPS 1265X BUSHING, SECURES ROD ON MIXING NOZZLE (same as 1399X) 1399X BUSHING, SECURES ROD ON MIXING NOZZLE (use #1265X) BUL5150 ...
- Page 29 Pg. 20 Parts descriptions for upper discharge tube. Please call you dealer for pricing. E1014G UPPER DISCHARGE S200, complete tube 1730 TUBE, UPPER DISCHARGE FOR 200, NUDE 1783X STABILIZER PLATE FOR S200 UPPER DISCHARGE TUBE BUL5101 NUT, M8 NY‐LOCK, STAINLESS BUL5133 BOLT, M8X30, STAINLESS GTP120 SEAL, RUBBER DISCHARGE PIVOT FOR S200 TUBE PSC217 CHAIN, STAINLESS STEEL FOR S200, 760mm LONG E1016001 AGITATION NOZZLE ADJUSTMENT ASSEMBLY, 120/150/200, INCLUDES WINCH & HAND WHEEL 1766X LINKAGE RING, TO ADJUST AGITATION NOZZLE S200 E1044001 ADJUSTER FOR MIXING NOZZLE E1045001 HANDWHEEL ASSEMBLY E1017001 CRANK, 120/150/200 FOR CONE ROTATION ...
- Page 33 Pg. 31 Parts descriptions for ME 100 discharge tube. Call you dealer for pricing. E1010 ME100 DISCHARGE TUBE BUL5150 NUT, M10, ZINC 1210 TUBE, UPPER DISCHARGE, ME100 4" COMPLETE 1240 TUBE, ME100 1.5M LOWER DISCHARGE NUDE TUBE, GALVANIZED 1241 TUBE, ME100 2M 6' LOWER DISCHARGE NUDE TUBE, GALVANIZED 1242 TUBE, ME100 2.5M 8' LOWER DISCHARGE NUDE TUBE, GALVANIZED 1243 TUBE, ME100 3M 10' LOWER DISCHARGE NUDE TUBE, GALVANIZED 1244 TUBE, ME100 3.5M 12' LOWER DISCHARGE NUDE TUBE, GALVANIZED 1245 TUBE, ME100 4M 13' LOWER DISCHARGE NUDE TUBE, GALVANIZED 1246 TUBE ME100 4.5M 15' LOWER DISCHARGE NUDE TUBE, GALVANIZED 1247 TUBE, ME100 5M 16' LOWER DISCHARGE NUDE TUBE, GALVANIZED 1250 DIVERTER, ME 100 TO CHANGE AGITATION/FLOW 1266 LINKAGE, ADJUSTABLE FOR ME100 DIVERTER GATE 1399 ...
- Page 35 Pg. 31 Parts descriptions for motor mount & couplers. Please call you dealer for pricing. E1059 Motor Mount & Couplers 1306 COUPLER, 10HP PUMP SIDE ID.30 L.80 1345 COUPLER, 15‐40HP PUMP SIDE ID.30 L.50 1348 COUPLER, 15‐ 20HP ELECTRIC MOTOR SIDE ID.41 L.108.5 1349 SPACER, IRON 15‐30HP MOTOR ID.42 L.29 1426 C‐FACE MOTOR MOUNT 50HP 1428 C‐FACE MOTOR MOUNT, 10, 15, 20HP 1429 C‐FACE MOTOR MOUNT 25, 30HP 1430 C‐FACE MOTOR MOUNT 40HP 1812 COUPLER, 10HP ELECTRIC MOTOR SIDE ID.35 L.80 1813 SPACER, IRON 10HP MOTOR ID.35 L.29 1814 COUPLER, 25‐30HP ELECTRIC MOTOR SIDE ID.47.5 L.110 1815 SPACER, IRON 25‐30HP MOTOR ID.48 L.29 ...
- Page 37 Parts descriptions for ME carriage & wall mount bracket. Please call you dealer for pricing. Pg. 35 E5300 ME PUMP CARRIAGE 5300 FRAME FOR ME CARRIAGE, GALVANIZED 5301 PIN TO HOLD RAILS FROM ROTATING ON E5300CMPT CARRIAGE 5302 PIN FOR E5300CMPT CARRIAGE, TO HOLD BRONZE PULLEY 5303 BRACKET TO HOLD RAILS IN PLACE ON E5300CMPT CARRIAGE 5304 SUPPORT FOR TIRES ON E5300CMPT CARRIAGE, ADJUSTABLE 5305 PULLEY, BRONZE 70/42 14mm HIGH 5306 INNER SPACER/BUSHING FOR CUS102 OD 20 ID 10.5 L 15 FOR WINCH BUL5151 NUT, M10 NY‐LOCK, ZINC BUL5161 BOLT, M10X25, ZINC BUL5164 BOLT, M10X40, ZINC BUL5982 WASHER, M10 LOCK, ZINC ...
- Page 41 Parts descriptions for Super carriage. Call you dealer for pricing. Pg. 35 E1009SN RAILS FOR VERTICAL PUMP 1280 PIVOT 30MM PIN TO GO BETWEEN RAILS ON 150/200 PUMP 2024 CLAMP TO HOLD DRIVELINE SECURE ON LONG PUMPS 2125 SPACER FOR LONG RAILS, GALVANIZED 5209 PULLEY, BRONZE FOR SUPER CARRIAGE BUL5152 NUT, M10 NY‐LOCK, STAINLESS BUL5210 BOLT, M12X25, ZINC BUL5211 BOLT, M 12X30, ZINC BUL5953 WASHER, M12 FLAT, ZINC E1009SN100 RAILS FOR 1M 3' PUMP, GALVANIZED. PAIR E1009SN150 RAILS FOR 1.5M 5' PUMP, GALVANIZED. PAIR E1009SN200 RAILS FOR 2M 6' PUMP, GALVANIZED. PAIR E1009SN250 RAILS FOR 2.5M 8' PUMP, GALVANIZED. PAIR E1009SN300 RAILS FOR 3M 10' PUMP, GALVANIZED. PAIR E1009SN350 ...
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- Page 44 Dealer Name: _____________________________ Dealer #: _________________________________ Purchase Date: ____________________________ Pump Model: ______________________________ ® DODA USA INC 255 16TH STREET SOUTH ST. JAMES, MN 56081 P: 507.375.5577 admin@dodausa.com f: 507.375.5578 Www.doda.com...
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