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Bucher V65h Operator's Manual

Suction sweepers
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Operator's Guide
V Range Suction Sweepers
Incorporating:
V50t • V65t • V80t
Twin engine machines
V50h • V65h • V80h
Single engine, Hydrostatic machines
V50m • V65m • V80m
Single engine, Semi-Hydrostatic machines
Part No. 01294-1-GB
Revision Level B
Vt - Twin Engine
Vh - Single Engine
Vm - Mekavac
ECN - 721264
Specific to Twin Engine Sweepers.
Specific to Single Engine Hydrostatic Sweepers.
Specific to Single Engine Semi-Hydrostatic Sweepers.
Information
Safety
General Arrangement
Controls
Operation
Optional Equipment
JVM
Routine Maintenance
Conformity Certificates
1
2
3
4
5
6
7
8
9
Print date - 29.04.2021

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Summary of Contents for Bucher V65h

  • Page 1 Operator’s Guide Information Safety General Arrangement Controls Operation V Range Suction Sweepers Incorporating: Optional Equipment V50t • V65t • V80t Twin engine machines V50h • V65h • V80h Single engine, Hydrostatic machines V50m • V65m • V80m Routine Maintenance Single engine, Semi-Hydrostatic machines Conformity Certificates Part No.

  • Page 3: Table Of Contents

    V50 • V65 • V80 Operator’s Guide TABLE OF CONTENTS 1 Information Foreword �������������������������������������������������������������������������������������������������������� 6 Replacement Parts ����������������������������������������������������������������������������������������� 7 International Symbols ������������������������������������������������������������������������������������� 9 2 Safety For Your Safety �������������������������������������������������������������������������������������������� 13 Machine Warning Labels ������������������������������������������������������������������������������ 15 3 General Arrangements General Arrangements ��������������������������������������������������������������������������������� 19 Equipment Access ����������������������������������������������������������������������������������������...
  • Page 4 V50 • V65 • V80 Operator’s Guide 6 Optional Equipment Combivac Nozzle��������������������������������������������������������������������������������� 69 Rear Mounted Suction Nozzles ����������������������������������������������������������� 71 Microtrap ��������������������������������������������������������������������������������������������� 73 Varagap Nozzle ����������������������������������������������������������������������������������� 73 Variabrush ������������������������������������������������������������������������������������������� 73 Rear Mesh Shaker ������������������������������������������������������������������������������ 75 Rotatilt ������������������������������������������������������������������������������������������������� 75 Powathrust and Powascrub ����������������������������������������������������������������� 75 Side Sliding Brush �������������������������������������������������������������������������������...

  • Page 5: Information

    V50 • V65 • V80 Operator’s Guide 1 Information...

  • Page 6: Foreword

    V50 • V65 • V80 Operator’s Guide FOREWORD The Bucher Municipal V50, V65 and V80 Range of Suction Sweeper represents the highest grade of craftsmanship and reliability that makes Bucher Municipal probably the world leader in sweeping technology. This machine is designed for the removal of spoil on traffic or pedestrian areas, and litter collection using the Wanderhose [Ref.

  • Page 7: Replacement Parts

    For the latest parts information please refer to our on-line interactive catalogues which are available through our E-Shop. To access or to open an account, please follow the instructions on the Bucher Municipal website: www.buchermunicipal.co.uk...
  • Page 8 V50 • V65 • V80 Operator’s Guide S≤15 mg/kg UL TRA LOW SULFUR FUEL ONLY M02OG-001-5 Information...

  • Page 9: International Symbols

    Fuel tank filler - Engine requires Ultra Low Sulfur fuel 55kW & 93/97kW engines only Engine air cleaner instructions, i.e. use only genuine Bucher Municipal replacement air cleaner elements and refer to Chapter 8 of this guide for servicing instructions CAUTION: Only 55kW &...
  • Page 10 V50 • V65 • V80 Operator’s Guide Information...

  • Page 11: Safety

    V50 • V65 • V80 Operator’s Guide 2 Safety...
  • Page 12 V50 • V65 • V80 Operator’s Guide This page is intentionally blank Safety...

  • Page 13: For Your Safety

    V50 • V65 • V80 Operator’s Guide FOR YOUR SAFETY Basic safety precautions are described in Section 3. SIGNAL words: Important operating and safety information is marked with the following NOTICE, CAUTION, WARNING and DANGER. SIGNAL WORDS AND SYMBOLS ARE SHOWN AS FOLLOWS:- SIGNAL WORD Type and source of hazard.
  • Page 14 V50 • V65 • V80 Operator’s Guide Vh only M02OG-145-2 Safety...

  • Page 15: Machine Warning Labels

    V50 • V65 • V80 Operator’s Guide Vt/Vh/Vm MACHINE WARNING LABELS Label Description CAUTION Read Operator’s Guide To avoid scalding do not release radiator cap when hot CAUTION Wear ear defenders when working in this area Stay at least 1 metre distance from the machine WARNING Read Operator’s Guide Keep clear of brushes...
  • Page 16 V50 • V65 • V80 Operator’s Guide Safety...

  • Page 17: General Arrangements

    V50 • V65 • V80 Operator’s Guide 3 General Arrangements...
  • Page 18 V50 • V65 • V80 Operator’s Guide M02OG-002-9 General Arrangements...

  • Page 19: General Arrangements

    V50 • V65 • V80 Operator’s Guide GENERAL ARRANGEMENTS Item Component Page Hopper/load compartment Cowling Body (hopper and cowl) prop Auxiliary engine (Vt Only) Fuel tank (Vt/Vh only) Hydraulic oil reservoir Suction fan case Systems locker Channel brush (10) Suction nozzle (11) Wide sweep brush 107, 129...
  • Page 20 V50 • V65 • V80 Operator’s Guide M02OG.139-2 General Arrangements...

  • Page 21: Equipment Access

    V50 • V65 • V80 Operator’s Guide EQUIPMENT ACCESS WARNING: Before using the ladder ensure the body is raised and the body prop is securely located in the rack. Do not use a faulty ladder. Always maintain 3 point contact with the ladder. Always ensure the ladder is securely stowed prior to operating the equipment or driving the vehicle.
  • Page 22 V50 • V65 • V80 Operator’s Guide General Arrangements...

  • Page 23: Controls

    V50 • V65 • V80 Operator’s Guide 4 Controls...
  • Page 24 V50 • V65 • V80 Operator’s Guide M02OG-004-2c Controls...

  • Page 25: Cab Mounted Controls

    V50 • V65 • V80 Operator’s Guide CAB MOUNTED CONTROLS Item Description JVM / Centre Console (see page 26) Door Controller (see page 36) Multifunctional Wireless Pendant - Body Discharge / Wide Sweep Brush Balance (see page 40) Powasave Regulator - two on Dual Sweep (see page 40) Dual Steer change over (Chassis Dependant) USB connection points Water Taps - Forward Facing Sweepgear (see page 49)
  • Page 26 V50 • V65 • V80 Operator’s Guide Vt - JVM MO2OG-015-11 Vh - JVM MO2OG-055-10 Vm - JVM MO2OG-055-10 Controls...

  • Page 27: Warning Led

    V50 • V65 • V80 Operator’s Guide WARNING LED Description û û Alternator Charge û Cruise Control Active û û Engine Management û Transit Drive - Engaged û û Air Filter State Indicator û û Work Mode Engaged û û Hydrodrive - Work Mode Engaged û...
  • Page 28 V50 • V65 • V80 Operator’s Guide Vt - JVM MO2OG-015-10 Vh - JVM MO2OG-055-9 Vm - JVM MO2OG-055-8 Controls...

  • Page 29: Information Bar Led

    V50 • V65 • V80 Operator’s Guide INFORMATION BAR LED Description Vt S5 Service intervals 50 Hour     500 Hour     1000 Hour     2000 Hour or 12 Monthly   ...
  • Page 30 V50 • V65 • V80 Operator’s Guide Vt S5 - JVM MO2OG-182-2 Controls...
  • Page 31 V50 • V65 • V80 Operator’s Guide INFORMATION BAR LED Description Vt S5 DPF Soot Loading û û û DPF Regeneration Inhibited û û û DPF Regeneration Active û û û Medium High FLASHING FLASHING High Exhaust Temperature û û û...
  • Page 32 V50 • V65 • V80 Operator’s Guide Vt/Vm M02OG-015d M02OG-015e Controls...

  • Page 33: Centre Console

    V50 • V65 • V80 Operator’s Guide CENTRE CONSOLE Switch Description Equipment Ignition Vt - Engine Crank Vh - Hydrodrive gearbox select Vm - Work Mode select Sweep Select Beacons Supawash Worklamps Recirculating water Additional water Vh ONLY - Drive Selector Controls...
  • Page 34 V50 • V65 • V80 Operator’s Guide Vt/Vh/Vm M02OG-112-2 Controls...

  • Page 35: Soft Keys And Encoder

    V50 • V65 • V80 Operator’s Guide SOFT KEYS AND ENCODER Vt/Vh/Vm Multifunctional Soft Keys F1 - F4 Icon displayed above key. Rotary Encoder Enables both navigation and access of the menus. Press to select. When the machine is a Vh the encoder can be utilized to control the optional cruise function. Symbol Description Daily Total Hours...
  • Page 36 V50 • V65 • V80 Operator’s Guide Vt/Vh/Vm Trailing Sweepgear n/min Front Facing Sweepgear MO2OG -025g Controls...

  • Page 37: Door Controller

    V50 • V65 • V80 Operator’s Guide DOOR CONTROLLER Vt/Vh/Vm Symbol Description Nozzle Water sprays ON / OFF Raise / Lower Intake flaps open automatically. Front Facing only - Lower Nozzle allows Channel Brush (B) to be lowered. Raising Nozzle automatically stows Channel Brush (B) Channel Brush Water sprays ON / OFF Raise / Lower...
  • Page 38 V50 • V65 • V80 Operator’s Guide Trailing Sweepgear (B1) (B2) (C1) M02OG-036f (C2) Controls...

  • Page 39: Multifunctional Joystick Controls - Trailing Sweepgear

    V50 • V65 • V80 Operator’s Guide MULTIFUNCTIONAL JOYSTICK CONTROLS Function A - Maxigap/Varagap Operating the Joystick up closes the Nozzle Operating the Joystick down opens the Nozzle Function B1 - Prime Side Channel Brush Prime-side Channel Brush with Standard feature: Operating the Joystick left/right positions Prime-side Channel Brush fully In or fully Out.
  • Page 40 V50 • V65 • V80 Operator’s Guide Front Facing Sweepgear (B1) (B2) (C1) Controls...

  • Page 41: Multifunctional Joystick Controls - Front Facing Sweepgear

    V50 • V65 • V80 Operator’s Guide MULTIFUNCTIONAL JOYSTICK CONTROLS Function A - Maxigap/Varagap Operating the Joystick up closes the Nozzle down. Operating the Joystick down tilts the Nozzle open. Function B1 - Prime Side Sweepgear retract / extend (optional) Operating the Joystick left/right positions Nozzle/Channel Brush fully in or out.
  • Page 42 V50 • V65 • V80 Operator’s Guide M02OG-157 09:45 31.07.2020 M02OG-174 Controls...

  • Page 43: Multifunction Wireless Pendant

    Hydrodrive (Vh), the prime side intake flap will open momentarily to vent the suction and reduce the pressure on the rear door. NOTICE: To connect a replacement wireless pendent to the JVM system, please contact Bucher Municipal Technical Support. Function B - WSB Balance Activating Soft Key F3 on JVM: Opens Main Menu 4.00...
  • Page 44 V50 • V65 • V80 Operator’s Guide K126 F120 F100 F121 F101 F122 F102 F103 F104 F106 F108 F109 F110 F123 F124 F125 F105 F107 F111 20A 20A 20A 20A 20A 20A 20A 20A 15A 15A 20A 20A 20A 20A FUSE PULLER K120 K121...

  • Page 45: Systems Wafer Fuses

    V50 • V65 • V80 Operator’s Guide SYSTEMS WAFER FUSES Fuse No Function AMPS F120 Left Hand Work Lights F100 Systems Locker Node F121 Right Hand Work Lights F101 Powapak Node F122 Standard Rear Beacons F102 Subframe Node F103 Rotatilt F104 Auxillary Engine F106...
  • Page 46 V50 • V65 • V80 Operator’s Guide M02OG-012e MO2OG-045b MO2OG-126-3f Controls...

  • Page 47: External Controls

    V50 • V65 • V80 Operator’s Guide EXTERNAL CONTROLS Item Description Littasnatch Rotary Switch Opens/Closes the gate Rear Mesh Shaker Push Button Press and hold to activate Wanderhose Water Manual tap Wash Down Hose Bayonet fitting Littasnatch Water Manual tap Note: Other external taps are used to isolate water from the following options: Microtrap dust suppression...
  • Page 48 V50 • V65 • V80 Operator’s Guide Front Facing Sweepgear M02OG-204 Controls...

  • Page 49: Front Facing Sweepgear Water Taps

    V50 • V65 • V80 Operator’s Guide FORWARD FACING SWEEPGEAR WATER TAPS (option) Item Description Left Hand Front Mounted Brush (Option) Additional Front Spray Bar (Option) Left Hand Channel Brush Wide Sweep Brush Right Hand Channel Brush Right Hand Mounted Brush (Option) Left Hand Suction Intake Tube Left Hand Front Gutter Jets Right Hand Front Gutter Jets...
  • Page 50 V50 • V65 • V80 Operator’s Guide Controls...

  • Page 51: Operation

    V50 • V65 • V80 Operator’s Guide 5 Operation...
  • Page 52 V50 • V65 • V80 Operator’s Guide n/min MO2OG-197-Vt Operation...

  • Page 53: Vehicle Start Up - Vt

    V50 • V65 • V80 Operator’s Guide VEHICLE START UP Start chassis engine The JVM will power up. Ensure the low air pressure warning lamp and buzzer are off. Switch ignition ‘On’ Activate using button (A) JVM displays ‘Ignition page’ Water Tank Level - Engine RPM - Fuel Tank Level Start auxiliary engine using button (B).
  • Page 54 V50 • V65 • V80 Operator’s Guide Vh - HYDRODRIVE MO2OG-197-Vh Operation...

  • Page 55: Vehicle Start Up - Vh

    V50 • V65 • V80 Operator’s Guide Vh - HYDRODRIVE VEHICLE START UP Start chassis engine The JVM will power up. Ensure the low air pressure warning lamp and buzzer are off. Engage the Hydrostatic gearbox using button (B). To switch between the ‘Transit Drive’ (D) and the ‘Hydrodrive’ (H) modes the following criteria must be met. •...
  • Page 56 V50 • V65 • V80 Operator’s Guide MO2OG-197-Vm Operation...

  • Page 57: Vehicle Start Up - Vm

    V50 • V65 • V80 Operator’s Guide VEHICLE START UP Start chassis engine The JVM will power up. Ensure the low air pressure warning lamp and buzzer are off. Switch ignition ‘On’ Activate using button (A) JVM displays ‘Ignition page’ Water Tank Level - Engine RPM - Fuel Tank Level (optional) Selecting Work Mode Activate button (B) to select the Work Mode.

  • Page 58: To Terminate Sweeping

    V50 • V65 • V80 Operator’s Guide TO TERMINATE SWEEPING Turn off the active switches. Return the engine speed to idle, Turn off ignition switch to stop engine. WARNING Before switching the vehicle’s isolator off, it is important to ensure that the both the chassis and auxiliary engines have completed their Adblue / DPF purging procedure.

  • Page 59: Load Discharge And Auto Body Prop

    V50 • V65 • V80 Operator’s Guide LOAD DISCHARGE AND AUTO BODY PROP WARNING Before carrying out the load discharge operations ensure the following safety aspects are observed: Ensure the machine is standing on firm, level ground and there are no obstructions above or to the rear before raising the body.

  • Page 60: End Of Day Cleaning

    V50 • V65 • V80 Operator’s Guide END OF DAY CLEANING CAUTION After the load has been discharged, lower the body to rest on the prop A warning light on the JVM illuminates and a audible warning will sound when the body is not fully lowered or the rear door is not closed correctly Do not direct high pressure washdown equipment, directly onto the engine, or ancil- lary electronic or electrical control systems, care should also be taken when washing...

  • Page 61: Sweeping In Cold Temperatures

    V50 • V65 • V80 Operator’s Guide SWEEPING IN COLD TEMPERATURES Operating Temperature 0°C To +5°C For sweeping in cold conditions above freezing, it is possible to use the water system providing the machine has been left in a warm garage overnight. Care must be taken to ensure that water sprayed onto the road does not freeze does not create a hazardous situation.
  • Page 62 V50 • V65 • V80 Operator’s Guide Operation...

  • Page 63: Dpf And Aftertreatment

    V50 • V65 • V80 Operator’s Guide DPF AND AFTERTREATMENT (JCB 55kW AND 97kW S5 ENGINES) The DPF will actively regen whilst the machine is in operation, and the soot warning light can indicate to the driver to work the engine harder if possible to actively reduce soot levels.
  • Page 64 V50 • V65 • V80 Operator’s Guide Operation...
  • Page 65 V50 • V65 • V80 Operator’s Guide JCB 97kW S5 Engine only Due to increased exhaust temperatures, the 97kW may be required to go through a 2 minute forced idle process on engine shutdown. This will be automatically requested through the JVM when required once the engine is switched off, using the ignition switch on the centre console.
  • Page 66 V50 • V65 • V80 Operator’s Guide Operation...

  • Page 67: Optional Equipment

    V50 • V65 • V80 Operator’s Guide 6 Optional Equipment OPTIONAL EQUIPMENT...
  • Page 68 V50 • V65 • V80 Operator’s Guide MO2OG -152-3 M02OG-104 Optional Equipment...

  • Page 69: Combivac Nozzle

    V50 • V65 • V80 Operator’s Guide COMBIVAC NOZZLE Water sprays ON/OFF Illuminated when selected Nozzle ACTIVE/STOWED Nozzle lowers, brush rotates, intake flaps open The Combivac nozzle contains a rotating brush and may allow higher sweeping speeds in certain working conditions. The Combivac Nozzle features four water jets as standard, two of which can be isolated by turning off the manual tap (G) at the front of the nozzle drawbar.
  • Page 70 V50 • V65 • V80 Operator’s Guide M02OG-184d Optional Equipment...

  • Page 71: Rear Mounted Suction Nozzles

    V50 • V65 • V80 Operator’s Guide REAR MOUNTED SUCTION NOZZLES Description The equipment comprises a hydraulically driven high pressure water pump, a hand lance together with a 15 metre hose wound onto a recoiling reel. Optional nozzle mounted spraybars. The spraybars (wide sweep brush, standard nozzle, rear and rotating nozzle) can only be used in conjunction with sweeping.
  • Page 72 V50 • V65 • V80 Operator’s Guide M02OG-105 Optional Equipment...

  • Page 73: Microtrap

    V50 • V65 • V80 Operator’s Guide MICROTRAP CAUTION Do not use this option at temperatures below 5°C. Operation The standard channel brush water switch activates the PM10 jets (A) and (B). The standard channel brush jets are activated in conjunction with the gutter spray switch. Check daily that all additional micro water jets are functioning not blocked.
  • Page 74 V50 • V65 • V80 Operator’s Guide M02OG-012c M02OG-036f MO2OG-041-2 MO2OG -202 P-12V2 P-18V1 MO2OG-127-2 MO2OG -203 Optional Equipment...

  • Page 75: Rear Mesh Shaker

    V50 • V65 • V80 Operator’s Guide REAR MESH SHAKER A push button (A) is fitted on the nearside at the rear of the body. The auxiliary engine should be set at tickover, or stopped, and with the main engine running press the button for 10 seconds. Repeat this process two times.
  • Page 76 V50 • V65 • V80 Operator’s Guide MODE M02OG-184c M02OG-186 Optional Equipment...

  • Page 77: Side Sliding Brush

    V50 • V65 • V80 Operator’s Guide SIDE SLIDING BRUSH Operation Start the auxiliary engine and set to 1200rpm. Activating switch (A) rotates the brush and illuminates the ‘Mode’ switch (B), indicating that the joystick can be used to control the lateral position In/Out of the brush. Activating switch (C) lowers the brush.
  • Page 78 V50 • V65 • V80 Operator’s Guide 90°- 75° 80 bar (1000 psi) M02OG-147 Optional Equipment...

  • Page 79: Supawash

    V50 • V65 • V80 Operator’s Guide SUPAWASH WARNING The use of safety goggles is recommended in case of deflected spray/debris. NEVER direct a high pressure nozzle at the skin as the fluid may penetrate the underlying tissue etc. and cause serious injury. NOTICE Care MUST be taken not to damage sign written areas when cleaning.
  • Page 80 V50 • V65 • V80 Operator’s Guide MO2OG-009a Optional Equipment...
  • Page 81 V50 • V65 • V80 Operator’s Guide Supawash Operation Description The equipment comprises a hydraulically driven high pressure water pump, a hand lance together with a 15 metre hose wound onto a recoiling reel, and a front spraybar. Optional nozzle mounted spraybars. The spraybars can be used independently or in conjunction with sweeping.
  • Page 82 V50 • V65 • V80 Operator’s Guide M02OG-097a Optional Equipment...

  • Page 83: Hand Lance Detergent Injection

    V50 • V65 • V80 Operator’s Guide HAND LANCE DETERGENT INJECTION WARNING The use of safety goggles is recommended in case of deflected spray/debris. NEVER direct a high pressure nozzle at the skin as the fluid may penetrate the underlying tissue etc. and cause serious injury. NOTICE Care MUST be taken not to damage sign written areas when cleaning.
  • Page 84 V50 • V65 • V80 Operator’s Guide M02OG-158-2 Optional Equipment...

  • Page 85: Wanderhose And Littasnatch

    V50 • V65 • V80 Operator’s Guide WANDERHOSE AND LITTASNATCH CAUTION The use of Needle stick gloves is recommended when working with this equipment. The use of ear defenders is recommended when working with this equipment. Preparation When using either the Wanderhose or the Littasnatch the nozzle ducting(s) should be closed to prevent air passing into the body via the nozzle(s).
  • Page 86 V50 • V65 • V80 Operator’s Guide M02OG-102a M02OG-012d MO2OG-045d Optional Equipment...

  • Page 87: Wanderhose - Powaboom

    V50 • V65 • V80 Operator’s Guide WANDERHOSE - POWABOOM The Wanderhose is assembled as 1-3 on previous page for Wanderhose. 1. Apply the vehicle handbrake. 2. Ensure nozzles are in the raised position, so the intake flaps are closed. 3.
  • Page 88 V50 • V65 • V80 Operator’s Guide M02OG-155 M02OG-049a Optional Equipment...

  • Page 89: Water Recirculation

    V50 • V65 • V80 Operator’s Guide WATER RECIRCULATION CAUTION Do not use at temperatures below 5°C as the water could freeze in the inlet duct. This feature allows a first fill of an additional 750 litres of water to be carried within the body, which can be re-circulated back to the body allowing longer on station working.
  • Page 90 V50 • V65 • V80 Operator’s Guide M02OG-162 Optional Equipment...

  • Page 91: Easiclean System

    V50 • V65 • V80 Operator’s Guide EASICLEAN SYSTEM CAUTION Do not use at temperatures below 5 degrees C as the water could freeze in the pipe work and system. This feature utilises special water jets situated at the front of the hopper (A) and in the roof top duct (B).
  • Page 92 V50 • V65 • V80 Operator’s Guide Optional Equipment...

  • Page 93: Jvm

    V50 • V65 • V80 Operator’s Guide 7 JVM...
  • Page 94 V50 • V65 • V80 Operator’s Guide JVM.042-2...

  • Page 95: Safety Notice

    V50 • V65 • V80 Operator’s Guide SAFETY NOTICE WARNING Remove ignition key when working on the vehicle. Ensure all personnel are clear of the vehicle before restarting engine. NOTICE Disconnect the battery within 15 seconds of operating the ignition key to the off position. Connect or disconnect any nodes or in cab controllers unless the machine’s battery is isolated.
  • Page 96 V50 • V65 • V80 Operator’s Guide M02OG-072d...

  • Page 97: Description

    V50 • V65 • V80 Operator’s Guide DESCRIPTION J-Plex - The Sweeper Control System J-Plex II is an electronic road sweeper control system which uses multiplex technology to enable multiple control signals to be combined into one common signal which can then be transmitted and received down a pair of wires (serial communication).
  • Page 98 V50 • V65 • V80 Operator’s Guide ½ ½ 20.01.2016 ½ ½ n/min AdBlue AdBlue...

  • Page 99: Switching On

    V50 • V65 • V80 Operator’s Guide SWITCHING ON JVM Display Screens. Switching on the vehicle ignition: The JVM will display a Splash Screen for 2.5 seconds; After which the Standby Screen is displayed showing: Water tank level, Clock and Fuel tank level. Activating the ignition switch: Prepares the system for starting the engine and displays the RPM counter.
  • Page 100 V50 • V65 • V80 Operator’s Guide 20.01.2016 ½ ½ n/min 09.45 4.00 20.01.2016 09.45 20.01.2016...

  • Page 101: Main Menu

    (13) Display Settings Switch Inputs Special Inputs (14) Set Security Level Special Outputs (15) Machine Setup Engine Information (16) User Preference Settings Menu 4.01 - Vehicle Serial Number This number should be quoted when contacting Bucher Municipal for servicing and maintenance issues.
  • Page 102 V50 • V65 • V80 Operator’s Guide 09.45 20.01.2016 4.15.1 09:45 31.07.2020 09:45 4.10.0 20.01.2016...

  • Page 103: Menu Navigation

    V50 • V65 • V80 Operator’s Guide Menu 4.15.1 - Machine Setup Shows the configuration of the vehicle for all standard (Page 1) and optional equipment (Pages 2-4). MENU NAVIGATION An example of the JVM functionality to set the Wide Sweep Brush Balance. Activating Soft Key F3: Opens Main Menu 4.00 •...
  • Page 104 V50 • V65 • V80 Operator’s Guide...
  • Page 105 V50 • V65 • V80 Operator’s Guide Menu 4.10 Pendant LEDs are used to indicate which cylinders are being adjusted. Select Slew direction using F2 (Left Hand) or F3 (Right Hand). On selection the WSB will rotate and slew in the direction selected. All other sweepgear controls are locked for this process.
  • Page 106 V50 • V65 • V80 Operator’s Guide 75mm 75mm M02OG-146-2...
  • Page 107 V50 • V65 • V80 Operator’s Guide Menu 4.10.1.2 Select the Left Hand Cylinder by holding down top Left button on pendant. (Green LED goes out). Use raise and lower buttons as indicated to archive the required setting. Releasing the Left hand button returns the screen to 4.10.1. Press F2 to select LH Slew and repeat process.
  • Page 108 V50 • V65 • V80 Operator’s Guide 09:45 20.01.2016...

  • Page 109: Vehicle Logging (Data Capture)

    V50 • V65 • V80 Operator’s Guide VEHICLE LOGGING (DATA CAPTURE) Machine Automatic Stored Engine Type Real Time Logging Time Logging ü JCB 55kW ü JCB 85kW ü JCB 93/97kW ü Vehicle Logging (F1 on Base Screen) Depending on the machine specification the hours are recorded and displayed in two different ways.
  • Page 110 V50 • V65 • V80 Operator’s Guide...
  • Page 111 USB Download (Press F4) Menu 1.05 - Data Capture Insert an approved Bucher Municipal USB stick into the USB port (located on front of the JVM - bottom left hand side). Press centre encoder on JVM to download Data Capture...
  • Page 112 V50 • V65 • V80 Operator’s Guide...

  • Page 113: Reverse Aid Camera

    V50 • V65 • V80 Operator’s Guide REVERSE AID CAMERA 5.0 Camera (Press F4 on Base Screen) Pressing the Camera Maximise soft key F4 will display the camera in full screen display mode. Pressing the Camera Minimise soft key will return the camera to normal display mode. DISPLAY SETTINGS Menu 4.13 Allows the operator to set preferred settings for the following:...
  • Page 114 V50 • V65 • V80 Operator’s Guide...
  • Page 115 V50 • V65 • V80 Operator’s Guide Display Settings (continued) Menu 4.13.1 - Date and Time Rotate centre encoder to move halo. Press encoder to select item, halo colour will change to red. Rotate encoder to adjust. Press encoder to store value. Menu 4.13.2 - Display, Soft Key Brightness The brightness of both the JVM display and soft keys may be altered as required Rotate the Encoder to move halo.
  • Page 116 V50 • V65 • V80 Operator’s Guide...

  • Page 117: System Faults

    V50 • V65 • V80 Operator’s Guide SYSTEM FAULTS Should a fault occur in any of the equipment operating systems the fault icon (!) is displayed over soft key F2. Selecting F2 automatically opens Menu 4.2 (CANbus Network) which highlights the location of the affected Node.
  • Page 118 V50 • V65 • V80 Operator’s Guide...

  • Page 119: Switching Off

    V50 • V65 • V80 Operator’s Guide SWITCHING OFF WARNING After switching off the vehicle ignition do not isolate the battery system while this screen is shown.
  • Page 120 V50 • V65 • V80 Operator’s Guide...

  • Page 121: Routine Maintenance

    V50 • V65 • V80 Operator’s Guide 8 Routine Maintenance...

  • Page 122: Maintenance Schedules

    V50 • V65 • V80 Operator’s Guide MAINTENANCE SCHEDULES Vt - Twin Engine NOTICE Attention is drawn to the recommendations in the Auxiliary Engine Handbook. These procedures should be carried out by qualified service personnel. Daily Maintenance - This can be carried out by a suitably trained operator. Check the following items: 1.
  • Page 123 V50 • V65 • V80 Operator’s Guide Vt - Twin Engine Service A - Every 500 Hours - To be carried out by workshop personnel. 1. Change auxiliary engine oil and renew filter. 2. Renew the fuel filter element. 3. Renew auxiliary engine air cleaner elements. 4.
  • Page 124 V50 • V65 • V80 Operator’s Guide Vh - Single Engine NOTICE Attention is drawn to the recommendations in the Auxiliary Engine Handbook. These procedures should be carried out by qualified service personnel. Daily Maintenance - This can be carried out by a suitably trained operator. Check the following items: 1.
  • Page 125 V50 • V65 • V80 Operator’s Guide Vh - Single Engine Service A - Every 500 Hours - To be carried out by workshop personnel. 1. Renew transmission pump filter. 2. Clean duct in body roof. 3. Check Supawash pump (if fitted) for correct operation of jets and any plunger seal leaks.
  • Page 126 V50 • V65 • V80 Operator’s Guide Trailing Sweepgear M02OG-101a Routine Maintenance...

  • Page 127: Equipment Adjustment / Maintenance

    V50 • V65 • V80 Operator’s Guide EQUIPMENT ADJUSTMENT / MAINTENANCE CAUTION The use of needle stick gloves is recommended when working with this equipment. Ensure the auxiliary engine is not running and isolated before brush adjustment or replacement is attempted. Introduction This chapter highlights some of the basic adjustment and maintenance procedures required to keep the machine performing efficiently.
  • Page 128 V50 • V65 • V80 Operator’s Guide Trailing Sweepgear M02OG-106b Routine Maintenance...
  • Page 129 V50 • V65 • V80 Operator’s Guide Wide Sweep Brush Stock Replacement CAUTION The use of needle stick gloves is recommended when working with this equipment. Lower WSB for Replacement/Adjustment To lower the nozzle first, turn on the ignition and then turn off the axillary engine. All nozzles will now lower to the ground.
  • Page 130 V50 • V65 • V80 Operator’s Guide Trailing Sweepgear 35-40mm 8-10mm M02OG-053c Routine Maintenance...
  • Page 131 V50 • V65 • V80 Operator’s Guide Nozzle Adjustment CAUTION The use of Needle stick gloves is recommended when working with this equipment. In order to maximise the performance of the machine it is important that a working clearance is maintained between the nozzle rubbers and the road surface. The following settings are recommended as a guide although some conditions may require a tighter front nozzle setting.
  • Page 132 V50 • V65 • V80 Operator’s Guide Front Facing Sweepgear MO2OG-205 Routine Maintenance...
  • Page 133 V50 • V65 • V80 Operator’s Guide Forward Facing Sweepgear - Overview of dimensions CAUTION The use of needle stick gloves is recommended when working with this equipment. Ensure the auxiliary engine is not running and isolated before brush adjustment or replacement is attempted.
  • Page 134 V50 • V65 • V80 Operator’s Guide Front Facing Sweepgear MO2OG-208 MO2OG-209 Routine Maintenance...
  • Page 135 V50 • V65 • V80 Operator’s Guide Forward Facing Sweepgear - Channel Brush Replacement Channel Brush settings A Crossways tilt angle (1a) Screw with adjuster slot Lengthways tilt angle (2a) Threaded rod for adjustment Channel Brush settings B Swivel area settings (3a) Adjuster screw for setting inward swivel area (3b)
  • Page 136 V50 • V65 • V80 Operator’s Guide Front Facing Sweepgear MO2OG-210 B C D (mm) MO2OG-211 Routine Maintenance...
  • Page 137 V50 • V65 • V80 Operator’s Guide Forward Facing Sweepgear - Wide Sweep Brush Stock Replacement CAUTION The use of needle stick gloves is recommended when working with this equipment. Roller Brush settings Sweep pattern dimensions of the roller brush to ensure correct brush ground pressure.
  • Page 138 V50 • V65 • V80 Operator’s Guide Front Facing Sweepgear MO2OG-206 MO2OG-207 Routine Maintenance...
  • Page 139 V50 • V65 • V80 Operator’s Guide Nozzle Adjustment Forward Facing Sweepgear - CAUTION The use of Needle stick gloves is recommended when working with this equipment. Suction tube intake settings A Suction intake in lowered position parallel to ground (1a) Position adjuster screw Suction tube in raised and locked position, parallel to the ground...
  • Page 140 V50 • V65 • V80 Operator’s Guide MO2OG-46a Routine Maintenance...
  • Page 141 V50 • V65 • V80 Operator’s Guide Suction Fan Impeller and Casing Vt - Twin Engine DANGER Ensure the auxiliary engine is not running and isolated before fan maintenance or replacement is attempted. WARNING The fan impeller is finely balanced as an assembly in manufacture. NEVER remove or replace the hub.
  • Page 142 V50 • V65 • V80 Operator’s Guide M02OG-161 M02OG-100a Routine Maintenance...
  • Page 143 V50 • V65 • V80 Operator’s Guide Filter Screens and Roof Duct CAUTION Ensure the screen is lowered slowly. If the mesh is allowed to ‘free fall’ and bounce off of the baffle, there is a possibility of it being dislodged from the hinge point. Filter Screen Removal and Refit The body filter screens and roof duct must be kept clean, otherwise suction performance can be affected.
  • Page 144 V50 • V65 • V80 Operator’s Guide M02OG-047a M02OG-048a Routine Maintenance...

  • Page 145: Water System

    V50 • V65 • V80 Operator’s Guide WATER SYSTEM The water system is protected by both a primary and secondary water filter. Primary Filter The primary filter is located within the water tank attached to the underside of the body. Its purpose is to prevent foreign particles entering the water system which could cause malfunction of the water system.
  • Page 146 V50 • V65 • V80 Operator’s Guide M02OG-098a M02OG-099a Routine Maintenance...

  • Page 147: Powapack

    V50 • V65 • V80 Operator’s Guide POWAPAK Vt - Twin Engine only Fluid Levels WARNING Ensure the body prop is located and care is taken when using the walkways Engine Oil Checking the Oil Level - Check Daily The engine oil level is electronically monitored, if low it is displayed via the icon on the Information Bar of the JVM.
  • Page 148 V50 • V65 • V80 Operator’s Guide MO2OG-003-4 10mm MO2OG-003 MO2OG-128a Routine Maintenance...
  • Page 149 V50 • V65 • V80 Operator’s Guide Vt - Twin Engine Hydraulic Reservoir Checking Oil Level Raise the body and engage the body prop (A) in its highest position. The bottom of the level indicator (B) should not be higher than the Maximum line as shown on the gauge.
  • Page 150 V50 • V65 • V80 Operator’s Guide JCB 55kW JCB 93kW JCB 85kW M02OG. 179 Routine Maintenance...
  • Page 151 V50 • V65 • V80 Operator’s Guide Vt - Twin Engine NOTICE Ensure that the elements, lid and clips are correctly fitted and that the air intake pipe and clips to the engine are in good condition and fully sealed. Air Cleaner Restriction Indicator A filter condition is electronically monitored and when restricted the icon is displayed on the JVM, giving a positive indication of when the air cleaner element needs replacing and so...
  • Page 152 V50 • V65 • V80 Operator’s Guide MO2OG-011a M02OG-138a Routine Maintenance...
  • Page 153 V50 • V65 • V80 Operator’s Guide Supawash Pump The oil level in the Supawash pump should be checked weekly. There is a sight level glass and dipstick at the front end of the pump. It is recommended that the oil is changed after the first 50 hours of operation and then changed at every C Service.
  • Page 154 V50 • V65 • V80 Operator’s Guide Trailing Sweepgear M02OG-050-4 Routine Maintenance...

  • Page 155: Lubrication Diagrams

    (H) Chassis PAS - Auto See Chassis Gearbox Handbook Grease Points 94-69 Renolit EP2 Auto-Lube 94-69 Renolit EP2 Petroleum Battery Terminals Jelly The above oils are those approved by Bucher Municipal. Other manufacturer’s oils must be of equivalent grade. Routine Maintenance...
  • Page 156 V50 • V65 • V80 Operator’s Guide Trailing Sweepgear GREASE M02OG-054-6 Routine Maintenance...
  • Page 157 (H) Chassis PAS - Auto Gearbox Handbook Renolit EP2 Grease Points 94-69 Renolit EP2 Auto-Lube 94-69 Petroleum Battery Terminals Jelly The above oils are those approved by Bucher Municipal. Other manufacturer’s oils must be of equivalent grade. (*) Not applicable Routine Maintenance...
  • Page 158 V50 • V65 • V80 Operator’s Guide Trailing Sweepgear GREASE M02OG-054-8 Routine Maintenance...
  • Page 159 (H) Chassis PAS - Auto Gearbox Handbook Renolit EP2 Grease Points 94-69 Auto-Lube * Petroleum Battery Terminals Jelly The above oils are those approved by Bucher Municipal. Other manufacturer’s oils must be of equivalent grade. (*) Not applicable Routine Maintenance...
  • Page 160 V50 • V65 • V80 Operator’s Guide Front Facing Sweepgear MO2OG-212 Routine Maintenance...
  • Page 161 Brush shaft bearing. Adjustment cylinder ball joint head. Front linkage joint. Back linkage joint. Approved Lubricants Grease Points 94-69 Renolit EP2 The above oils are those approved by Bucher Municipal. Other manufacturer’s oils must be of equivalent grade. Routine Maintenance...

  • Page 162: Autolube Pump

    V50 • V65 • V80 Operator’s Guide AUTO-LUBE PUMP WARNING Personal Protective Clothing You must wear appropriate protective equipment when operating and servicing the equipment. Environment Ensure that all Lubricants are responsibly disposed of in accordance with the manufacturers MSDS sheets and local regulations. Adjusting Timer Settings The factory setting of the V Range auto-lube pumps is set to a delay period of 15 minutes.
  • Page 163 V50 • V65 • V80 Operator’s Guide Periodic System Inspection A program of visual checks, regular inspections and servicing should be incorporated in accordance to the sweeper’s existing maintenance schedule. Maintenance staff should be encouraged to check automatic lubrication on a periodic basis and report any defects. Recommended Lubricants The pumps has been developed specifically to run with NLGI Grade 000, 00, 0, 1 and 2 grease and FG3,0 fluid grease.
  • Page 164 V50 • V65 • V80 Operator’s Guide Routine Maintenance...

  • Page 165: Conformity Certificates

    V50 • V65 • V80 Operator’s Guide 9 Conformity Certificates...

  • Page 166: Declaration Of Conformity Certificates

    Conformity assessment procedure – Internal control of production (Ref: Annex V – 2000/14/EC). Any modification to the machine without prior authorisation from the manufacturer will invalidate this certificate. Clive Offley Engineering Director - Truck Mounted Sweepers - Bucher Municipal Limited. Dorking, Surrey. UK. 01/01/2021...

  • Page 167: Ec Declaration Of Conformity Certificates

    V50 • V65 • V80 Operator’s Guide EC DECLARATION OF CONFORMITY CERTIFICATE Declaration of Conformity for Machines in accordance with the EC Directive 2006/42/EC (Annex II A) Manufacturer: Documentation representative: Bucher Municipal Ltd. Ottmar Steinebrunner Curtis Road Bucher Municipal AG. Dorking, Surrey RH4 1XF Murzlenstrasse 80...

  • Page 168: Pm10 Emission

    EUnited PM2.5 PM10-Test for Road Sweepers and European Standard EN15429- 3: 2015 Sweepers - Part 3: Efficiency of particulate matter collection - Testing and Evaluation. The performance level stated has been confirmed by EUnited Municipal Equipment. Bucher Municipal Limited V Range ________________________ _____________________________...

  • Page 169: Noise And Vibration

    V50 • V65 • V80 Operator’s Guide NOISE AND VIBRATION WARNING Ear defenders are recommended when working around the machine Noise Levels All noise levels are given at maximum engine operating speeds, but in normal operation are likely to be lower than the figures quoted. In-cab noise levels with the windows closed 68 dB(A) nominal, dependent upon chassis.
  • Page 170 V50 • V65 • V80 Operator’s Guide Conformity Certificates...

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