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User manual planetary gearboxes
AB
ABR
AH
AHK
Apex Dynamics BV
Churchilllaan 101
NL-5705 BK Helmond
The Netherlands
A - series
AD
AE
ADR
AER
ADS
AES
AERS
The Netherlands
Tel.
: +31 (0)492 509 995
E-mail: sales@apexdyna.nl
Web : www.apexdyna.nl
AF
AFH
AFR
AFHK
AP
APK
APC
APCK
Belgium
Tel.
: +32 (0)3 808 15 62
E-mail: sales@apexdyna.be
Web : www.apexdyna.be
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Table of Contents
Related Manuals for APEX DYNAMICS AB
Summarization of Contents
Explanation of this document
1.1 Symbols
Explains warning symbols used in the manual for information, warnings, and call for action.
1.2 Warning
States that warnings must be followed to prevent danger or malfunction, showing how they are indicated.
Safety
2.1 Intended use
Defines planetary gearboxes for industrial use, emphasizing adherence to specifications and regulations.
2.2 Qualified personnel
States work must be done by qualified personnel who understand the user manual and safety regulations.
2.3 General safety instructions
Defines safety rules for gearbox installation and operation, covering modifications, personnel, and environment.
2.4 Standards and Guidelines
Details compliance with Machinery Directive, RoHS, REACH, and ATEX regulations for Apex Dynamics gearboxes.
Product description
AB/ABR Series
Details the AB/ABR series planetary gearboxes, including housing, gears, sizes, ratios, backlash, and protection class.
AD/ADR/ADS Series
Describes AD/ADR/ADS series gearboxes with stainless housing, ISO 9409 output flange, helical gears, and specifications.
AE/AER/AES Series
Covers AE/AER/AES series gearboxes featuring stainless housing, helical gears, 21 ratios, and IP65 protection.
AF/AFR Series
Outlines AF/AFR series gearboxes with stainless housing, helical gears, 25 ratios, backlash options, and operating temperature.
AFH/AFHK Series
Details AFH/AFHK series with painted steel housing, helical gears, 14 ratios, and specific backlash values.
AFX/AFXR Series
Explains AFX/AFXR series gearboxes, highlighting painted steel housing, helical gears, 21 ratios, and operating conditions.
AP/APC Series
Describes AP/APC series gearboxes with painted steel housing, ISO 9409 output flange, high torque, and limited backlash.
3.1 Identification plate (laser engraved)
Explains the laser-engraved type code on each gearbox, providing an example of model number, serial number, ratio, and backlash.
3.2 Ordering code
Details the structure of the Apex Dynamics gearbox ordering code, explaining parameters like series, size, shaft option, ratio, and lubrication.
Storage, packaging, transport and disposal
4.1 Storage
Provides guidelines for storing gearboxes, emphasizing dry conditions, original packaging, and a specific temperature range.
4.2 Packaging and transport
Describes the protective packaging and provides instructions for safe transport, including avoiding drops and protecting from moisture.
4.3 disposal
Outlines regulations for gearbox disposal, specifying steel scrap for housing and parts, and proper lubricant collection.
Assembly and commissioning
5.1 Assembly in general
Gives general assembly instructions, focusing on convection, heat dissipation, motor temperatures, and protection class adherence.
5.2 Mounting the gearbox to the motor
Instructs on removing protective layers, using correct tools, and provides a table of recommended tightening torques for mounting bolts.
5.3 Mounting the gearbox in an application
Covers gearbox installation in any position, emphasizing correct tools, checking for damage, cleaning surfaces, and alignment.
5.4 Operation (commissioning)
Details the initial run-in process, load increase, and checks during trial runs for smooth operation, noise, and leakage.
Maintenance
6.1 General
States gearboxes are lubricated for life and maintenance-free, stressing regular checks for seals, leakage, and housing temperature.
Malfunctions
7.1 General
Advises contacting Apex Dynamics for issues like noise, temperature increase, or leakage, requesting specific application and malfunction data.
Service
8.1 General
Explains that gearboxes are not typically overhauled due to component integration, making replacement of individual parts not feasible.
8.2 Contact data
Provides contact information for Apex Dynamics BV, including address, telephone numbers, website, and email for inquiries.
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