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Manuals
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Dekema Manuals
Furnace
AUSTROMAT 644
Operating instructions manual
Dekema AUSTROMAT 644 Operating Instructions Manual
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Contents
Table of Contents
Bookmarks
Table of Contents
Table of Contents
Usage, Data
Introduction
Proper Use
Scope of Delivery
Name Plate
Technical Data
Ambient Conditions
Safety
This Section Must be Read
Organization of the Safety Instructions
General Safety Regulations
Operating Instructions
Operation
Maintenance and Service
Disposal
Risks
Access Rights
Design and Functionality
Front of System
Touchscreen and Function Keys
Touchscreen
Function Keys
Rear of Device
Start-Up
Unpacking and Setting up
Requirements at the Setup Site
First Startup
Procedure
Installation Assistant (Optional)
Connect the Firing Oven to the Network (Optional)
Determine the IP Address
Setting up the Operation of the Firing Furnace Using a Browser
Setting up the Operation of the Firing Furnace Using a VNC Program
Set up a Permanent IP Address for the Firing Furnace
Specify Authorizations
Specifying Access through a Browser or a VNC Program
Connect the Firing Furnace to an Individual PC (Optional)
Setting up the Operation of the Firing Furnace Using a Browser
Operating the Firing Furnace Using a VNC Program
Selecting Access through a Browser or a VNC Program
User Interface
Basic Information
Terms
Screen Elements
Numeric Screen Keyboard
Alphanumeric Keyboard Window
Keyboard Window for the Classic Editor
Screen Display
Program Manager
Program Display
Easy Programs
Professional Programs
Classic Programs
Pressing Programs (Only 644)
Graphic Program Displays
Images
Program Sequence
Easy Programs
Professional Programs
Classic Programs
Pressing Programs (Only 644)
Sleep Mode (Long-Term Ready Mode)
Program Editor
Editing Easy Programs
Editing Professional Programs
Editing Classic Programs
Editing Pressing Programs (Only 644)
Creating a New Program
Programming Suggestions
Setup Menu
System Control Functions
Units
Language
Date/Time
Screen Settings
Network (Optional)
General Code
System Setting Functions
Furnace ID
Acoustic Signal
Drying Temperature
Heating Settings
Long-Term Readiness
Lift Settings
Maintenance Programs
Check Program
Cleaning Firing
Temperature Calibration
Seal Test
Transport Safety Lock
Data Recording and Transfer
Printer
Quality Management (Optional)
Diagnostic Data
Login Data (Optional)
Backup / Recovery
FTP Server Login (Optional)
Operation
Turning on and off
Mounting and Removing a Firing Object
Select Programs and Start Them
With the Touchscreen
With Web Interface (Optional)
With VNC Program (Optional)
Operating Layout for the Menu Control
Program End
Some Practical Tips
General Operation of the Furnace
Heating Element
Thermocouple Temperature Calibration
Programming and Program Steps
Firing Programs
Backing up and Restoring Firing Programs
Backup with a USB Stick
Restore Data with a USB Stick
Backing up and Restoring Data
Loading and Saving Sets
Download Set from the Internal Memory
Load Set from a USB Stick
Load a Set from an FTP Server (Optional)
Download Set from the Internet (Optional)
Internally Save Set
Saving a Set on a USB Stick
Save a Set on an FTP Server (Optional)
Access the Firing Furnace Via FTP (Optional)
Quality Assurance (Optional)
QM Logs
X-Dream (Optional)
OPC (Optional)
Maintenance and Service
Care
Calibrate Temperature
Check Program
Change the Heating Element
Enable Software Options
Software Update
Service and Transport
Storage and Disposal
Storage
Disposal
Personnel Qualifications
Legal Guidelines
Disposal: Electrical and Electronic Materials
Disposal: Other Assemblies and Components
Appendix
Pressures (Only 644)
Vacuum Table
Heating Speed
Safety Data Sheets
Kerform" Safety Data Sheet
Index
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Operating Instructions
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Maintenance and Service
3
Maintenance Programs
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Operating Instructions
®
AUSTROMAT
624 / 644
Version 01/2012
Table of
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Related Manuals for Dekema AUSTROMAT 644
Furnace Dekema AUSTROMAT 624 Operating Instructions Manual
(155 pages)
Furnace Dekema Austromat D4 Operating Instructions Manual
(45 pages)
Summarization of Contents
Usage, data
1.1. Introduction
General introduction to the AUSTROMAT® firing furnace and manual.
1.2. Proper use
Defines correct and incorrect usage to prevent injury and damage.
1.3. Scope of delivery
Lists all components included with the firing furnace.
1.4. Name plate
Details information found on the firing furnace's rating plate.
1.5. Technical data
Summarizes dimensions, weight, and electrical specifications.
1.6. Ambient conditions
Specifies operating and storage temperature/humidity requirements.
Safety
2.1. This section must be read!
Emphasizes the importance of reading safety instructions for personal safety.
2.2. Organization of the safety instructions
Explains hazard levels indicated by DANGER, WARNING, CAUTION.
2.3. General safety regulations
Outlines essential rules for operating the firing furnace safely.
2.4. Risks
Details potential hazards like electrical shock and fire hazards.
2.5. Access rights
Defines user access levels based on knowledge and responsibility.
Design and functionality
3.1. Front of system
Identifies key components on the front of the firing furnace.
3.2. Touchscreen and function keys
Explains how to use the touchscreen and physical function keys.
3.3. Rear of device
Details the connections and switches on the back of the furnace.
Start-up
4.1. Unpacking and setting up
Provides instructions for unpacking and initial placement.
4.2. Requirements at the setup site
Lists necessary conditions for the firing furnace and vacuum pump setup.
4.3. First Startup
Guides through the initial power-on and system checks.
4.4. Connect the firing oven to the network (optional)
Explains how to connect the furnace to a network for remote operation.
4.5. Connect the firing furnace to an individual PC (optional)
Details connecting the furnace directly to a computer.
User interface
5.1. Basic information
Explains terms, screen elements, and keyboard types.
5.2. Screen display
Describes the layout of the AUSTROMAT® screen.
5.3. Program Manager
Menu for selecting and administering firing programs.
5.4. Program display
Shows firing parameters based on program type (Easy, Pro, Classic, Press).
5.5. Program sequence
Details the execution flow of firing programs (Easy, Pro, Classic, Press, Sleep).
5.6. Program editor
Allows modification or creation of firing programs (Easy, Pro, Classic, Press).
5.7. Setup menu
System control, maintenance, and data recording functions.
Operation
6.1. Turning on and off
Instructions for powering the firing furnace on and off.
6.2. Mounting and removing a firing object
Guides on placing and removing objects for firing.
6.3. Select programs and start them
Explains how to choose and initiate a firing program.
6.4. Program end
Describes behavior after a program finishes and how to remove objects.
6.5. Some practical tips
Offers advice on furnace operation, heating, and energy saving.
6.6. Backing up and restoring firing programs
Procedures for saving and loading firing programs using USB.
6.7. Backing up and restoring data
Covers backing up and restoring system data.
6.8. Loading and saving sets
Manages sets of firing programs from internal memory or USB.
6.9. Access the firing furnace via FTP (optional)
Instructions for accessing the furnace remotely via FTP.
6.10. Quality assurance (optional)
Details logging completed firing programs for QA documentation.
Maintenance and Service
7.1. Care
Guidelines for cleaning the furnace housing and controls.
7.2. Calibrate temperature
Procedure for calibrating the furnace temperature for accuracy.
7.3. Check program
Runs an internal program to check major component functions.
7.4. Change the heating element
Explains when and how to replace the heating element.
7.5. Enable software options
Describes how to activate optional software functionalities.
7.6. Software update
Information on how to obtain and install software updates.
7.7. Service and Transport
Information on service partners, spare parts, and safe transport.
Storage and disposal
8.1. Storage
Instructions for safely storing the firing furnace.
8.2. Disposal
Covers legal and environmental requirements for disposing of the furnace.
Appendix
9.1. Pressures (only 644)
Table showing pressures at different lift positions for model 644.
9.2. Vacuum Table
Provides values for different vacuum levels.
9.3. Heating speed
Lists maximum temperature rise rates for various temperature ranges.
9.4. Safety data sheets
Points to relevant safety data sheets for materials used.
Index
Index
Alphabetical listing of topics and their page references for quick lookup.
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