MG HP Series Manual
MG HP Series Manual

MG HP Series Manual

Lithium-ion battery module
Table of Contents

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Innovation in energy storage
Version 2.3 – 21-9-2022
Lithium-Ion HE battery module
- Manual -
MGHE240100, MGHE241100, MGHE242100 (HE 100Ah)
MGHE240150, MGHE241150, MGHE242150 (HE 150Ah)
MGHE240200, MGHE241200, MGHE242200 (HE 200Ah)
MGHE240300, MGHE241300, MGHE242300 (HE 300Ah)
Also applicable to older series HP and UHE
MG Energy Systems B.V.

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Summarization of Contents

1 GENERAL
1.1 Document history
Details revisions and changes made to the document over time.
1.2 Terms, abbreviations, and definition
Defines key terms, abbreviations, and acronyms used in the manual.
2 SAFETY INSTRUCTIONS
2.1 Safety message level definition
Explains the meaning of different safety warning symbols and levels used.
2.2 User health and safety
Provides guidance on personal safety and precautions when operating the battery.
3 TRANSPORT, STORAGE, UNPACKING AND HANDLING
3.1 Transport
Provides instructions and precautions for transporting the battery modules.
3.2 Storage
Details recommended conditions and guidelines for storing the battery modules.
3.3 Unpacking and handling
Offers guidelines for safely unpacking and handling the battery modules.
4 GENERAL DESCRIPTION
4.1 Battery system components
Lists the main components that make up the MG Energy Systems Lithium-Ion battery system.
4.2 Functional description
Explains the system philosophy and how the master and slave BMS interact.
4.3 Example systems
Illustrates typical system configurations for low and high voltage setups.
5 MODELS
5.1 Models and configurations
Details the available battery module configurations based on article number and capacity.
5.1.4 Battery designation
Provides the standard designation for each battery module configuration per IEC 62620.
5.2 Identification label
Explains the information and symbols found on the battery module's identification label.
5.3 Approvals and standards
Lists the standards and certifications the HE battery conforms to.
6 OVERVIEW
6.1 Connection overview
Provides a diagram and overview of the common connection points on the HE battery module.
6.2 Connections details
Explains the RJ45 and M12 CAN-bus connector details and pin assignments.
6.3 Status indication
Describes the function and meaning of the status indication LEDs on the battery module.
7 INTEGRATION REQUIREMENTS AND INSTRUCTIONS
7.1 Risk assessment
Highlights the mandatory nature of performing a risk assessment before system integration.
7.2 Location
Provides recommendations and requirements for selecting a suitable installation location.
7.3 Placement
Details design requirements and guidelines for placing the battery modules.
7.4 Electrical
Covers installation and connection procedures for electrical wiring, including parallel and series configurations.
8 INSTALLATION
8.1 Tooling
Lists the specific tools required for the installation of the battery modules.
8.2 Installation procedures
Outlines the basic steps for installing the battery modules.
8.3 Mounting procedure
Explains how to mount the battery modules using brackets or straps.
8.4 Electrical connection procedure
Details the steps for making power and CAN-bus electrical connections to the modules.
8.5 Installing the top ingress protection cover
Guides the user through the process of installing the top cover for liquid protection.
8.6 Fuse replacing procedure
Describes how to safely replace a fuse or install a non-fused battery pole.
10 SERVICE
10.1 Maintenance
Provides a checklist for annual maintenance inspection of the battery system.
10.2 End-of-life
Defines the criteria for considering a battery module end-of-life and recommends replacement.
10.3 Disposal
Gives instructions on how to safely and responsibly dispose of the battery modules.
11 BOUNDARY LIMITS
11.1 HE 25.2 V / 100-150-200 Ah Battery Module
Lists boundary limits for cell voltage, temperature, and current for specific HE battery models.
11.2 HE 25.2 V / 300 Ah Battery Module
Lists boundary limits for cell voltage, temperature, and current for the HE 300 Ah battery model.

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