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Manuals
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Beta Max Manuals
Chain Hoists
Leo XXL
Operating and maintenance procedures
Beta Max Leo XXL Operating And Maintenance Procedures
Portable hoists
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
Description
Introduction and General Description
Cautions, Warnings, and Notes
Required Repair Tools
Understanding Electricity
Connectors
Voltage
Electrical Cables/Strain Reliefs
Safety
Safety Responsibilities
Safety Instructions
Safety Precautions
Electrical Shock
Eye Protection
Pinch Points
Personal Safety Equipment
Operator Safety Precautions
General
Safety Checklist
Wire Rope, Hooks, and Clasps
Electrical Power Source and Cables
Scaffold
Safety Labels
Motor and Brake
Transmission and Drum
Important User Information Required for Safely Using Wire Rope and Wire Rope Slings
Wire Rope
Design Factor (or Safety Factor)
Nominal Strength (or Catalog Strength)
Conditions or Situations to Avoid
Maximum Working Load Capacity
Inspection
Conditions Leading to Wire Rope Damage
Shrouds
Shrouds and Mounting Tops
Mounting Tops
Hoist Mounting Options
Vertical Post
Sliding Trolley
Scaff-Trac
Mac-Trac
Trestle Monorail
Ballast
Counterweight
Floor Tie-Down Clamps
Methods of Anchoring the Trestle Monorail
Trestle Monorail Ceiling Brace
Control Box
Control Pendant
Specifications
Wire Rope and Lifting Specifications
Hoist Specifications by Model
Electrical
Operation and Setup
Before You Begin
Hoist Operation
Operating the Hoist
Load Rotation
Maximum Working-Load Capacity
Single-Rope Rigging
Double-Rope Rigging
Mounting System Setups and Installations
Vertical Post Mounting Options
I-Beam Mounting
Scaff-Trac Mounting
Scaff-Trac Models Available
Scaff-Trac and Scaff-Trac Extension Assembly and Mounting
Installing Scaff-Trac Monorail
Scaff-Trac Parts List
Attaching the Scaff-Trac Monorail Extension
Scaff-Trac Extension Parts List
Mac-Trac Mounting
Mac-Trac Parts List
Installing the Mac-Trac
Trestle Monorail Mounting
Assembling the 1200-Pound (544-Kg) Capacity Trestle Monorail
Parts List for 1200-Pound (544-Kg) Capacity Trestle Monorail
Assembling the 2000-Pound (907-Kg) Capacity Trestle Monorail
Parts List for 2000-Pound (907-Kg) Capacity Trestle Monorail
Floor Tie-Down Clamps
Methods of Anchoring the Trestle Monorail
Trestle Ceiling Brace
Ballast
Counterweight
Mounting Hoist on a Monorail/Trac System
Counterbalancing Calculations
Counterbalancing of Monorail Systems
Maintenance and Care
Care and Storage
Motor and Electrical Connectors
Wire Rope (General)
Roller Mounting Tops
Transmission
Removal of Wire Rope
Installing Wire Rope
Preliminary Information
Brake
Conical Brake Operation
Motor
Periodic Maintenance
Brake Adjustment
Adjusting the Air Gap
Adjusting the Spring Tension
General Adjustment Guidelines
Adjusting Brake Without Previous References
Transmission and Drum
Wire Rope
Chapter 8 Troubleshooting
Hoist Lifting Accessories
Mounting Top Accessories
Electrical Accessories
Brake Components
Transmission and Drum Components
Motor and Brake Assembly
Parts by Model
Beta Lite Plus (50-29/50-31)
Scorpio Plus (50-34)
Scorpio Plus XL (50-33-1)
Gemini Plus (50-8)
New Yorker (50-18)
Leo Single-Phase (50-40)
Leo Three-Phase (50-2)
Leo XXL (50-25)
Optional Equipment
Wireless Remote Control
Variable Frequency Drive Controller
Chapter 12 Warranty
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Quick Links
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Motor and Brake
2
Leo Single-Phase (50-40)
Download this manual
www.betamaxhoist.com
1-800-233-5112
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Summarization of Contents
Introduction to Beta Max Portable Hoists
Product Description and Features
Details the general purpose, design, and key features of Beta Max portable hoists.
Cautions, Warnings, and Notes Explained
Explains the meaning and usage of WARNING, CAUTION, and NOTE symbols in the manual.
Required Tools for Hoist Maintenance
Lists the specific tools needed for performing maintenance and repair on the portable hoist.
Understanding Electrical Principles for Hoists
Explains basic electrical concepts like voltage, amperage, and resistance in relation to hoist operation.
Safety Guidelines for Beta Max Portable Hoists
Operator Safety Responsibilities
Outlines essential safety information and procedures for hoist operators and maintenance personnel.
Key Safety Instructions and Symbols
Details safety instructions, warnings, cautions, and common safety symbols used in the manual.
General Safety Precautions
Provides essential precautions for handling, operating, and working with the portable hoist.
Personal Protective Equipment (PPE)
Lists the minimum required personal safety equipment for safe operation of the Beta Max hoist.
Operator Safety Protocols
Specifies actions and conditions to avoid for safe operation of the Beta Max hoist.
Comprehensive Safety Checklist
Provides a checklist for general safety, wire rope, electrical, and scaffold conditions.
Understanding Safety Labels
Illustrates and explains the purpose of various safety labels found on the Beta Max portable hoist.
Beta Max Hoist Components and Systems
Motor and Brake Assembly Details
Describes the electric motor and fail-safe conical braking system of the portable hoist.
Transmission and Drum Mechanism
Explains the gear reduction assembly, sealed lubrication system, and drum of the hoist.
Wire Rope Usage and Safety
Covers wire rope importance, types, safety, inspection, and conditions to avoid for safe use.
Shroud and Mounting Top Features
Details the steel housings (shrouds) and various mounting top styles for hoist installation.
Available Hoist Mounting Options
Presents a table and descriptions of six different mounting options for Beta Max portable hoists.
Trestle Monorail Anchoring Methods
Describes four methods for anchoring the Trestle Monorail system for safe hoist operation.
Control Box Functionality
Explains the role of the control box as the central power receiving and sending station for the hoist.
Control Pendant Operation
Details the function of the remote control pendant for actuating hoist operations.
Beta Max Hoist Specifications
Wire Rope and Lifting Capacity Specifications
Provides a table detailing rope diameters, lifting capacities, and heights by hoist model.
Hoist Specifications by Model
Lists lifting speed, voltage, amperage, unit weight, and shipping weight for each hoist model.
Electrical System Specifications
Details the electrical design, including voltage, phase, and amperage requirements for the hoists.
Operation and Setup Procedures
Operating the Beta Max Hoist
Step-by-step guide on how to safely operate the hoist, including pre-operation checks.
Single-Rope Rigging Setup
Instructions for using single-rope rigging, allowing maximum lifting height and speed.
Double-Rope Rigging Procedure
Details the process for double-rope rigging, doubling lifting capacity at half speed.
Mounting System Setup and Installation
Covers various mounting options like Vertical Post, I-Beam, Scaff-Trac, and Mac-Trac.
Trestle Monorail Anchoring Methods
Describes methods to anchor the Trestle Monorail system including ceiling brace and floor clamps.
Mounting Hoist on Monorail/Trac Systems
Procedure for mounting hoists with rollers onto Monorail or Trac systems.
Monorail System Counterbalancing
Explains how to calculate and apply counterweight for stable monorail system operation.
Maintenance and Care for Hoists
General Care and Storage Practices
Guidelines for proper care, storage, and daily cleaning of the portable hoist and accessories.
Wire Rope Removal Procedure
Step-by-step instructions for safely removing the wire rope from the hoist.
Wire Rope Installation Process
Instructions for correctly installing new wire rope, including preliminary information and steps.
Periodic Maintenance Procedures
Motor Component Maintenance
Information regarding the motor's fan cooling and sealed components; no user maintenance.
Brake System Adjustment and Operation
Explains conical brake operation and provides detailed steps for brake adjustment.
Transmission and Drum Maintenance
Details maintenance requirements for the transmission gear reduction assembly.
Wire Rope Periodic Care
Emphasizes lubrication and inspection of wire rope for longevity and smooth operation.
Troubleshooting Common Hoist Issues
Troubleshooting Guide for Hoist Problems
A guide to diagnose and resolve common problems with hoist operation, wiring, and components.
Available Hoist Accessories
Hoist Lifting Accessories
Lists various lifting accessories like forks, baskets, and trays for specialized lifting tasks.
Mounting Top Accessories
Describes different mounting tops for attaching hoists to various scaffolding types.
Electrical Accessories
Details electrical accessories such as remote control extensions and booster transformers.
Beta Max Hoist Parts Identification
Brake Component Breakdown
Identifies and lists all components related to the hoist's brake system.
Transmission and Drum Component List
Provides an illustrated list of parts for the transmission and drum assembly.
Motor and Brake Assembly Parts
An exploded view and list of parts for the motor and brake assembly.
Parts Identification by Hoist Model
Diagrams and part labels for specific Beta Max hoist models like Beta Lite and Scorpio.
Optional Hoist Equipment
Wireless Remote Control Option
Describes the wireless remote control option for operating the hoist from two locations.
Variable Frequency Drive Controller
Details the VFD controller for enhanced power, efficiency, and soft start/stop operations.
Beta Max Hoist Warranty Information
Warranty Terms and Conditions
Outlines the warranty coverage, duration, and limitations for Beta Max portable hoists.
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