RENOLD JPM30 Installation & Maintenance Manual

Single reduction wormgear units

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jPM SERIES GEAR UNITS
SINGLE REDUCTION WORMGEAR UNITS
INSTALLATION & MAINTENANCE
GUIDE
March 2010

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Summarization of Contents

Important Information and Safety
Product Safety Information
Key safety information for Renold Gear Products.
Potential Hazards
Details potential hazards during installation, maintenance, and repair.
Unit Identification and General Information
Unit Designation Code
Explains how to interpret unit designation codes with examples.
General Information and Weather Protection
Overview of JPM Series units and protection against weather conditions.
Pre-Installation Procedures
Plug Positions
Guides on correct plug positions for various mounting types.
Fixing Surfaces Preparation
Instructions for preparing mounting surfaces before installation.
Installation: Components and Location
Fitting Components onto Shafts
Methods for fitting components like couplings onto shafts.
Unit Location Requirements
Guidelines for mounting gear units securely.
Installation: Mounting Types
Fitting Gear Unit to Equipment
Details on attaching the gear unit to customer equipment.
Installing Foot Mounted Units
Step-by-step guide for installing foot-mounted gear units.
Installation: Motor and Shaft Mounting
Connecting Motor Supply
Instructions for electrical connections to the motor.
Installing Flange Mounted Units
Procedures for installing flange-mounted gear units.
Installing Shaft Mounted Units (Turnbuckle)
Installing shaft-mounted units with turnbuckle restraint.
Shaft Mounted Unit Installation (Torque Bracket)
Torque Restraint Bracket Installation
Installing shaft-mounted units with a torque restraint bracket.
Lubrication
Gear Unit Lubrication Requirements
Specifies initial lubricant filling and synthetic oil benefits.
Lubrication Quantities
Provides tables for lubricant quantities based on unit size.
Recommended Lubricants
Lists approved lubricants and their grades.
Maintenance
Gear Unit Routine Maintenance
Covers routine maintenance checks for gear units.
Motor Routine Maintenance
Maintenance guidelines for the motor component.
Motor Bearings Lubrication
Details on motor bearing lubrication and sealed bearings.
Storage and Spare Parts
Storing the Gear Unit
Guidelines for storing gear units for short and long terms.
Spare Parts Information
Information on obtaining spare parts.
ATEX Approval
ATEX General Information
General ATEX requirements and safety notes for explosive atmospheres.
ATEX Unit Selection and Nameplate
Notes on ATEX unit selection, reliability factors, and nameplate details.
Appendix A: Plug Identification
Plug Positions
Illustrates plug positions for different mounting types.
Appendix C: Motor Circuit Diagrams
Delta Connection Procedure
Step-by-step guide for completing a Delta motor connection.
Star and Star-Delta Connection Procedures
Guides for Star and Star-Delta motor connections.
Appendix D: Unit Alignment
Angularity Errors
Method for checking and correcting angularity errors in couplings.
Eccentricity Errors
Method for checking and correcting eccentricity errors in couplings.
Appendix E: Recommended Lubricants
Polyalphaolefin Synthetic Oils
Lists recommended synthetic oils and their grades for different temperature ranges.

Table of Contents