alkitronic NOVA Operation And Maintenance Manual

alkitronic NOVA Operation And Maintenance Manual

Electric hydraulic pump

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NOVA
Operation and Maintenance Manual
Electric Hydraulic Pump NOVA
1

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Summary of Contents for alkitronic NOVA

  • Page 1 NOVA Operation and Maintenance Manual Electric Hydraulic Pump NOVA...
  • Page 2: Table Of Contents

    Operation and Maintenance Manual Foreword Content page Congratulations on your purchase of an alkitronic® NOVA Reception Control / Packaging Hydraulic Power Unit! This product sets the highest in- General Description ternational standards for quality and safety. To maintain these standards, please read and follow the information...
  • Page 3 Due to the specific selection of a wide range of accessories, you have a broader work application field. When you need specific, individual solutions, your alkitronic® Partner or alki TECHNIK GmbH will gladly advise you. Vent cap with dipstick Oil filler...
  • Page 4: The Alkitronic® Nova Hydraulic Power Unit

    Portable case includes: for working pressures of min. 700 bar (10,000 psi). alkitronic® NOVA Hydraulic Power Unit, 5 m (16 ft) high- Only use the hydraulic oil listed in the technical data section. pressure hydraulic hoses, FB Nova remote control.
  • Page 5: Possible Risks

    Use a suitable implement to inspect the hose for To avoid the risk of tilting or falling, the alkitronic® damage. NOVA must always be set-up securely. When work- ing in high places, it should be secured.
  • Page 6: Starting Procedure

    Operation and Maintenance Manual Starting Procedure Important Operating Instructions Place the alkitronic® NOVA Hydraulic Power Unit on An internal self-test is carried out each time the firm, level ground. Keep heat exits unobstructed. power is switched on (Fig. 4, item N).
  • Page 7: Operation

    Remote Control wrenching process, the piston rod of the hydraulic cylinder retracts. The alkitronic® NOVA Hydraulic • Button (M) for manual operation Power Unit will shut-off after approximately 3-5 • Button (A) for automatic operation seconds.
  • Page 8: Inspections And Maintenance

    However, the oil level in the tank must be checked Contamination in the hydraulic system will cause regularly. By frequent use of the alkitronic® NOVA Hydraulic Power Unit malfunctions and operating failure. Check hydraulic components for tightness. Defective components a yearly oil change is recommended.
  • Page 9: Filling Oil

    NOVA electrical hydraulic pump draining process, remove hex head wrench. Recommended torque: 35 Nm (25.8 ft.lbs). the dipstick (Fig. 8, item 4). Return the Hydraulic Power Unit carefully to the horizontal position and install dipstick (4) in clockwise direction (Fig. 10). After the oil has been drained, remove oil resi- dues from the housing.
  • Page 10: After Operation

    Always store the dry, clean NOVA Hydraulic Power Unit in the alkitronic® transportation case or in any 9. Optional Configuration alkitronic® NOVA DUO lockable box.
  • Page 11: Hydraulic Connections

    10. Hydraulic Connections A - One-hose system One-hose system for single-acting cylinders. Connection block alkitronic® NOVA Connection (A) Operation and adjustment in accordance with steps 4.1 and 4.2.1 The one-hose system can only be operated manu- ally, not in the automatic mode!
  • Page 12: Troubleshooting Guide

    Hydraulic Power Unit inoperative FB NOVA remote control unplugged Connect remote control Remote control to be checked by alkitronic partner Power switch or display (N) not illuminated Faulty connecting cable Alternative for NOVA comfort: only use in emergency (Fig.
  • Page 13: Appendix

    NOVA electrical hydraulic pump NOVA Anschlüsse Hydraulikpumpe Connections hydraulic power unit 12. Appendix 1-Schlauch-System für einfach wirkende Zylinder / 1-Hydraulic Hose System for single-acting cylinders 12.1 Connection of one-hose system for single-acting cylinders Vorlauf (A) = Hochdruck 700 bar max. ! Supply (A) = high pressure 700 bar max.
  • Page 14: Connections 2-Hose System

    Operation and Maintenance Manual NOVA Anschlüsse Hydraulikpumpe Connections hydraulic power unit 2-Schlauch-System für doppeltwirkende Zylinder / 2-Hydraulic Hose System for double-acting cylinders 12.2 Connection of two-hose system for double-acting cylinders Vorlauf (A) = Hochdruck 700 bar max. ! Rücklauf (R) = Niederdruck 100 bar max. ! Supply (A) = high pressure 700 bar max.
  • Page 15: Replacing The Power Cord Plug

    12.3 Replacing the power cord plug Only authorized personnel may replace the power cord plug. Procedure: 1. Disconnect alkitronic® NOVA Hydraulic Power Unit from the power supply (pull power cord plug). 2. Separate the plug from the power cord. Power cord plug All alkitronic ®...
  • Page 16 Spare part and repair service alki TECHNIK GmbH Development, Production and Distribution of Bolting Systems Unterlettenweg 4 – 85051 Ingolstadt/Germany – fon +49 841 97499-0 – fax +49 841 97499-90 info@alkitronic.com – www.alkitronic.com EXTRACT FROM OUR PRODUCT RANGE THE ELECTRICS THE PNEUMATICS...

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