Table of Contents
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Table of Contents
Related Manuals for ABB TPS52 -F Series
Summarization of Contents
Preliminary Remarks
Purpose of this Manual
Explains the manual's objective for user familiarization and intended use.
Layout and Function
Details the turbocharger's main components and their arrangement.
Intended Use of the Turbocharger
Defines the turbocharger's development purpose and operational scope.
Storage of New Turbochargers and Spare Parts
Provides guidelines for storing turbochargers and spare parts safely.
Essential Information
Covers organizational measures and safety consciousness for personnel.
Symbols and Definitions
Explains symbols and key terms used throughout the manual.
Turbocharger Rating Plate
Describes the information presented on the turbocharger's rating plate.
Contact Information
Lists contact details for ABB Turbo Systems and service stations.
Safety
Introduction
Highlights residual risks during turbocharger operation and maintenance.
CE Conformity
States compliance with EU directives for machinery.
Definition of Mandatory Signs
Illustrates and explains required personal protective equipment.
Definition of Safety Instructions
Clarifies warning and caution symbols and their meanings.
Warning Plates on the Turbocharger
Identifies locations and procedures for warning plates.
Safe Operation and Maintenance
Outlines safety practices for operation and maintenance.
Hazards during Operation and Maintenance
Details risks from mechanical, noise, heat, and material hazards.
Deflagration on Gas Engines
Addresses turbocharger tolerance and checks after a deflagration event.
Periodic Checking of the Pressure Vessel
Emphasizes operator responsibility for pressure vessel safety.
Lifting Loads
Provides safety guidelines for lifting turbocharger components.
Start-up
Oil Supply
Details requirements for a proper oil supply system for turbocharger operation.
Inspection Work
Covers visual checks and monitoring before, during, and after commissioning.
Commissioning after Taking out of Operation
Outlines steps for restarting the turbocharger after a period of inactivity.
Operation
Noise Emissions
Discusses noise levels and requirements for acoustic insulation.
Servicing Work
Explains visual checks, monitoring, and functional checks for maintenance.
Expected Exchange Intervals
Lists recommended replacement intervals for turbocharger components.
Speed Measurement
Describes the speed measuring system and its components.
Stopping the Engine
Provides procedures for stopping oil-cooled and water-cooled turbochargers.
Maintenance
Foreword to Maintenance
Introduces general maintenance tasks for ensuring trouble-free turbocharger function.
Cleaning the Compressor during Operation
Details wet cleaning procedures for the compressor stage.
Turbine Cleaning during Operation
Explains methods for cleaning turbine components during operation.
Cleaning Components Mechanically
Covers safe practices and procedures for mechanical cleaning of parts.
Troubleshooting
Malfunctions when Starting
Lists possible causes and solutions for sluggish start-up and vibrations.
Surging of the Turbocharger
Explains causes and effects of turbocharger surging.
Malfunctions during Operation
Addresses issues like low oil pressure, speed changes, and temperature deviations.
Malfunctions when Stopping
Covers noises and run-down time issues during engine shutdown.
Speed Measurement System
Troubleshoots issues related to the speed measurement system.
Removal and Installation
Transport
Illustrates methods for suspending and transporting turbochargers.
Turbocharger Weights
Lists weights for different turbocharger models for lifting gear selection.
Remove the Turbocharger
Provides step-by-step instructions for removing the turbocharger.
Installing the Turbocharger
Details the process for installing the turbocharger onto the engine.
Disassembly and Assembly
Introduction
Sets preconditions and safety advice for disassembly/assembly work.
Module Weights
Provides weights for individual turbocharger components.
Disassembling and Assembling Turbocharger
Details procedures for disassembling and reassembling turbocharger components.
Axial Clearance A and Radial Clearance B
Explains how to measure axial and radial clearances for bearings.
Radial Clearances N and R
Details how to measure radial clearances N and R using feeler gauges.
Table of Tightening Torques
Lists specified tightening torques for various screw connections.
Taking out of Operation
Shutting down the Turbocharger
Outlines procedures for shutting down the turbocharger, including cover plate fitting.
Mothballing the Turbocharger
Taking the Engine out of Operation for up to 12 Months
Provides mothballing measures based on lubricating oil condition.
Taking the Engine out of Operation for more than 12 Months
Details alternatives and measures for long-term engine inactivity.
Spare Parts
Ordering Spare Parts
Specifies data required for ordering spare parts.
View of Turbocharger Showing Part Numbers
Provides an exploded view of the turbocharger with part numbers.
View of Cartridge Group Showing Part Numbers
Shows an exploded view of the cartridge group with part numbers.
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