Yale MSW040-E Operating Manual
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Yale MSW040-E Operating Manual

Yale MSW040-E Operating Manual

Walkie high lift trucks
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Summary of Contents for Yale MSW040-E

  • Page 2 COMPOSITION SPECIAL EQUIPMENT OR ATTACHMENTS © Yale Material Handling Corporation 2018. All Rights Reserved. YALE and VERACITOR are Registered Trademarks of Hyster-Yale Group, Inc. CSS, PREMIER, and are Trademarks in the United States and certain jurisdictions. is a registered copyright.

  • Page 3: Foreword

    NOTE: A comprehensive operator training program is avail- 12/98, in the proper operation of THIS lift truck. able from Yale Corporation. For further details, contact your dealer for Yale lift trucks. • Understand the capabilities and limitations of the lift truck.
  • Page 4 Foreword necessary instructions are available and understood before NOTE: Yale lift trucks are not intended for use on public operating the lift truck. roads. Additional information that describes the safe operation NOTE: Throughout this manual, the terms right, left, front,...

  • Page 5: Table Of Contents

    Contents Contents Foreword ..............Putting a Load on a Stack ......... 49 TO OWNERS, USERS, AND OPERATORS: ..... TRAVELING ............... Warning ................ HIGHWAY TRUCKS, RAILROAD CARS, AND Model Description ............DOCKS ..............54 GENERAL ..............ATTACHMENTS ............54 NAMEPLATE .............. SHUT DOWN PROCEDURE ........
  • Page 6 Contents Specific Gravity Corrections ........How to Raise Load Wheels (MSW020/025/030/040- CHANGING THE BATTERY ........76 E, MRW020/030-E, and MSW025/030-F) .... MOVING A DISABLED LIFT TRUCK ......How to Raise Load Wheels (MCW025/030/040-E) .. PUTTING THE LIFT TRUCK ON BLOCKS ....88 LIFT TRUCK TIE DOWN ..........

  • Page 7: Warning

    Warning WARNING FAILURE TO FOLLOW THESE INSTRUCTIONS CAN CAUSE SERIOUS INJURY OR DEATH! AUTHORIZED, TRAINED OPERATOR ONLY! KNOW YOUR TRUCK: • Do not ride truck unless it is designated as a rider type truck by manufacturer. • Do not operate or repair truck unless trained and author- ized.
  • Page 8 Warning WARNING FAILURE TO FOLLOW THESE INSTRUCTIONS CAN CAUSE SERIOUS INJURY OR DEATH! AUTHORIZED, TRAINED OPERATOR ONLY! • Handle loads only within capacity and load center shown • Always face direction of travel. on the Nameplate. • WHEN WALKING, control truck with one hand, using •...
  • Page 9 Warning WARNING FAILURE TO FOLLOW THESE INSTRUCTIONS CAN CAUSE SERIOUS INJURY OR DEATH! AUTHORIZED, TRAINED OPERATOR ONLY! USE SPECIAL CARE WHEN OPERATING ON RAMPS: • Block wheels if truck is parked on an incline. • Travel slowly and do not angle or turn. Always travel with TAKE CARE WHEN CHARGING: lifting mechanism downhill.

  • Page 10: Model Description

    Return the control to the OFF position to remain stopped. If the control is not returned to the OFF The Yale Walkie Straddle Stacker (MSW), Reach Stacker position, the lift truck will accelerate in the opposite direc- (MRW), and Counterbalance Stacker (MCW) are used for tion.

  • Page 11: Nameplate, Warning Labels, And Decals

    The Nameplate, Warning Labels, and Decals are shown in Figure 1. If your lift truck has this type of label, do not oper- Figure 2. ate the lift truck. Contact your dealer for Yale lift trucks to obtain a complete Nameplate.
  • Page 12 Model Description Figure 2. Nameplate, Warning Labels, and Decals...

  • Page 13: Major Components Of Lift Truck

    Model Description Legend for Figure 2 NAMEPLATE YALE BLACK DECAL WARNING DECAL WARNING LABEL PATENTS AND TRADEMARKS LABEL BATTERY DISCHARGE NOTICE LABEL FORK WARNING LABEL MOVING MAST LABEL OPERATING MANUAL MANUAL LOWERING LABEL Major Components of Lift Truck Figure 3, Figure 4, Figure 5, Figure 6, and Figure 7 show...
  • Page 14 Model Description CONTROL HANDLE SPEED/DIRECTION CONTROL LIFT/LOWER BUTTONS HORN OPERATOR MANUAL BATTERY INDICATOR (OPTIONAL) BATTERY CONNECTOR KEY SWITCH FORKS CARRIAGE MAST BATTERY COMPARTMENT LOAD WHEEL BASE ARM DRIVE/STEER TIRE Figure 3. Major Components of the High Lift MSW030/040-E Truck...
  • Page 15 Model Description CONTROL HANDLE SPEED/DIRECTION CONTROL LIFT/LOWER BUTTONS HORN OPERATOR MANUAL BATTERY INDICATOR (OPTIONAL) BATTERY CONNECTOR KEY SWITCH FORKS CARRIAGE MAST BATTERY COMPARTMENT LOAD WHEEL BASE ARM DRIVE/STEER TIRE REACH MECHANISM Figure 4. Major Components of the High Lift MRW020/030-E Truck...
  • Page 16 Model Description CONTROL HANDLE SPEED/DIRECTION CONTROL LIFT/LOWER BUTTONS HORN OPERATOR MANUAL BATTERY INDICATOR (OPTIONAL) BATTERY CONNECTOR KEY SWITCH FORKS CARRIAGE MAST BATTERY COMPARTMENT LOAD WHEEL DRIVE/STEER TIRE Figure 5. Major Components of the High Lift MCW025/030/040-E Truck...
  • Page 17 Model Description CONTROL HANDLE SPEED/DIRECTION CONTROL LIFT/LOWER BUTTONS HORN OPERATOR MANUAL BATTERY INDICATOR (OPTIONAL) BATTERY CONNECTOR KEY SWITCH FORKS CARRIAGE MAST BATTERY COMPARTMENT LOAD WHEEL BASE ARM DRIVE/STEER TIRE Figure 6. Major Components of the High Lift MSW020/025-E Truck...
  • Page 18 Model Description CONTROL HANDLE SPEED/DIRECTION CONTROL LIFT/LOWER BUTTONS HORN OPERATING MANUAL BATTERY INDICATOR (OPTIONAL) BATTERY CONNECTOR KEY SWITCH FORKS CARRIAGE MAST BATTERY COMPARTMENT LOAD WHEELS BASE ARMS DRIVE TIRE DRIVE UNIT COMPARTMENT OPERATOR GUARD Figure 7. Major Components of the High Lift MSW025/030-F Truck...

  • Page 19: Instruments And Controls

    Model Description Instruments and Controls DO NOT operate the vehicle until the problem is correc- ted. WARNING If any of the instruments or controls do not operate as described in Table 1, report the problem immediately.
  • Page 20 Model Description Table 1. Instrument and Controls (See Figure 3, Figure 4, Figure 5, Figure 6, and Figure 7) Item No. Item Function Control Handle Move the control handle to the right or left to steer the truck. Fully raise or fully lower the control handle to engage the brake.
  • Page 21 Model Description Table 1. Instrument and Controls (See Figure 3, Figure 4, Figure 5, Figure 6, and Figure 7) (Continued) Item No. Item Function Straddle Control Handle Assembly The control handle assembly has the following controls: (1) Traction Reverse button (2) Horn button (3) Direction and speed control (4) Slow speed button.
  • Page 22 Model Description Table 1. Instrument and Controls (See Figure 3, Figure 4, Figure 5, Figure 6, and Figure 7) (Continued) Item No. Item Function Reach Control Handle Assembly The control handle assembly has the following controls: (1) Traction Reverse button (2) Horn button (3) Direction and speed control (4) Slow speed button (Optional)
  • Page 23 Model Description Table 1. Instrument and Controls (See Figure 3, Figure 4, Figure 5, Figure 6, and Figure 7) (Continued) Item No. Item Function Counterbalance Control Handle The control handle assembly has the following controls: Assembly (1) Traction Reverse button (2) Horn button (3) Direction and speed control (4) Slow speed button (Optional)
  • Page 24 Model Description Table 1. Instrument and Controls (See Figure 3, Figure 4, Figure 5, Figure 6, and Figure 7) (Continued) Item No. Item Function Traction Reverse Button WARNING The traction reverse button causes rapid acceleration and should not be used for changing direction.
  • Page 25 Model Description Table 1. Instrument and Controls (See Figure 3, Figure 4, Figure 5, Figure 6, and Figure 7) (Continued) Item No. Item Function Lower Button The Proportional lower button energizes the lowering solenoid to lower the mast. The lower button is a variable speed switch. Press the button to begin lowering. The further you push the button, the faster the lower speed.
  • Page 26 Model Description Table 1. Instrument and Controls (See Figure 3, Figure 4, Figure 5, Figure 6, and Figure 7) (Continued) Item No. Item Function Tilt Back Button To activate the Tilt control on the Walkie High Lift Counterbalance Truck, press the Tilt Back Button to tilt the forks up.
  • Page 27 Model Description Table 1. Instrument and Controls (See Figure 3, Figure 4, Figure 5, Figure 6, and Figure 7) (Continued) Item No. Item Function Extend Button The Walkie High Lift Reach Trucks (MRW) have buttons to control the Reach func- tion.
  • Page 28 Model Description Table 1. Instrument and Controls (See Figure 3, Figure 4, Figure 5, Figure 6, and Figure 7) (Continued) Item No. Item Function Retract Button To Retract (return the forks and carriage), push the Retract Button. To stop, release the button.
  • Page 29 Model Description Table 1. Instrument and Controls (See Figure 3, Figure 4, Figure 5, Figure 6, and Figure 7) (Continued) Item No. Item Function Sideshift Left The Walkie High Lift Trucks have an optional Sideshift function. This function repla- ces the Lift and Lower control buttons. To shift the forks left, press the Left Sideshift Button.
  • Page 30 Model Description Table 1. Instrument and Controls (See Figure 3, Figure 4, Figure 5, Figure 6, and Figure 7) (Continued) Item No. Item Function Sideshift Right To shift the forks right, press the Right Sideshift Button. Release the Right Sideshift Button to stop.
  • Page 31 Model Description Table 1. Instrument and Controls (See Figure 3, Figure 4, Figure 5, Figure 6, and Figure 7) (Continued) Item No. Item Function Lower Button The single-speed lower button energizes the lowering solenoid to lower the mast. Press the button to lower the forks. Release the button to stop lowering. Battery Connector CAUTION Make sure the voltage of the battery is the same as specified on the name-...
  • Page 32 Model Description Table 1. Instrument and Controls (See Figure 3, Figure 4, Figure 5, Figure 6, and Figure 7) (Continued) Item No. Item Function Key Switch The key switch has two positions, OFF and ON. Traction or hydraulic functions will NOT operate with the key switch in the OFF position.
  • Page 33 Model Description Table 1. Instrument and Controls (See Figure 3, Figure 4, Figure 5, Figure 6, and Figure 7) (Continued) Item No. Item Function Battery Indicator/Hour- A combination hourmeter, battery state of charge, and fault indicator is available as meter an option for this lift truck and includes a diagnostic fault code display.
  • Page 34 Model Description Table 1. Instrument and Controls (See Figure 3, Figure 4, Figure 5, Figure 6, and Figure 7) (Continued) Item No. Item Function 6 (cont) Battery Indicator/Hour- NOTE: Fault codes may be generated in response to extreme operating conditions meter such as rapid stops, potholes, or a severely discharged battery, therefore disabling the truck.
  • Page 35 Model Description Table 1. Instrument and Controls (See Figure 3, Figure 4, Figure 5, Figure 6, and Figure 7) (Continued) Item No. Item Function Selectable Performance Modes Mode 1: Economy Mode (Battery saver) Acceleration - soft Top Speed - 80% of full speed Neutral Braking - medium level Mode 2: Performance with Neutral Braking...
  • Page 36 Model Description Table 1. Instrument and Controls (See Figure 3, Figure 4, Figure 5, Figure 6, and Figure 7) (Continued) Item No. Item Function Battery Charger (MSW025-E Only) Mid Models For lift trucks equipped with the standard battery pack and on-board charger, it is not required to disconnect the battery connector before charging the battery.
  • Page 37 Model Description Table 1. Instrument and Controls (See Figure 3, Figure 4, Figure 5, Figure 6, and Figure 7) (Continued) AccuSense Battery Charger (MSW025-F and For lift truck equipped with the standard battery pack and on board charger, it is not MSW030-F) Only required to disconnect the battery connector before charging the battery.

  • Page 38: Operating Procedures

    Operating Procedures Operating Procedures Know Your Lift Truck weight. The location of the center of gravity of both the lift truck and the load is also a factor. This basic principle is The fork lift truck is designed to pick up and move materi- used to pick up a load.
  • Page 39 Operating Procedures load; the height to which the load is raised; the amount of forward or backward tilt; and the dynamic forces created when the truck is moving. These dynamic forces are caused by things like accelera- tion, braking, turning, and operating on uneven surfaces or on an incline.

  • Page 40: Capacity (Weight And Load Center)

    Operating Procedures Capacity (Weight and Load Center) The capacity of the lift truck is shown on the nameplate. See Figure 8. The capacity is listed in terms of weight and load center. The weight is specified in kilograms or pounds. The load center is specified in millimeters or inches.

  • Page 41: Checks With The Key Switch Off

    Operating Procedures handle stating DO NOT OPERATE. Do not operate the • Leaks from the hydraulic system. lift truck until problems are corrected. • Condition of wheels and tires. See Checks and Inspection Procedures in the Mainte- WARNING nance section of this manual for detailed instructions. Also refer to Table 1 for operation and description of controls.

  • Page 42: Operating Techniques

    Operating Procedures checks. Be careful when making the checks. Allow the lift steering and tailswing), every operator must receive addi- truck to move only enough to check for correct operation. tional training, even if they have a license to drive an auto- mobile.
  • Page 43 Operating Procedures If a lift truck is used to elevate a worker, a safety platform must be attached to the forks and carriage. The platform must be specifically built to meet or exceed the requirements of ANSI/ITSDF B56.1. It must have a solid floor with a surface to prevent the feet of the worker from slipping, hand rail, 2.

  • Page 44: Operating The Truck

    Operating Procedures 4. Elevators - Do not drive a lift truck into an elevator 3. Move the control handle downward away from the unless authorized to do so. Approach the elevator slowly. upright position. This will energize the electrical system. The brakes are automatically applied when the steering After the elevator is properly lev- handle is in the extreme upper or lower position.

  • Page 45: Steering (Turning)

    Operating Procedures Steering (Turning) WARNING Do not turn on an incline. To reduce the possibility of a WARNING tipover, a lift truck must not be driven across an Travel slowly when turning. Lift trucks can tip over incline. even at very slow speeds. The combination of speed and the sharpness of a turn can cause a tipover.

  • Page 46: Load Handling

    Operating Procedures When turning the lift truck from a wide aisle into a nar- row aisle, start the turn as close to the opposite stock pile as tailswing will permit. This action permits the lift truck to enter the narrow aisle going straight ahead.

  • Page 47: Lifting, Lowering, And Tilting

    Operating Procedures operator must reduce the load so that the lift truck will Lifting, Lowering, and Tilting remain stable. WARNING 2. Handle only stable loads. A load can have unstable The lift truck can tip over forward when the load is items that can easily shift and fall on someone.

  • Page 48: Manual Lowering

    Operating Procedures travel with the load or carriage in a raised position. Lift and Manual Lowering lower with the forks vertical or tilted slightly backward from vertical. WARNING Always verify that no one is under or near the lift mech- WARNING anism or load during the manual lowering procedure.
  • Page 49 Operating Procedures lower. Be sure to return the screw to the original position once the manual lowering process is complete by slowly turning the screw clockwise until it stops. Tighten the man- ual override screw to 36 in. lb (+0.7/−0). Figure 10.

  • Page 50: Removing A Load From A Stack

    Operating Procedures Removing a Load From a Stack under the load. The forks must support at least two-thirds (2/3) of the length of the load. WARNING Make sure that the load is centered between the forks. Move carefully and smoothly when the load is raised Make sure that the forks do not extend past the load so that over a stack.

  • Page 51: Putting A Load On A Stack

    Operating Procedures 4. When a load is put on the floor, tilt the load forward to a vertical position and lower the load. Tilt the load forward to permit smooth removal of the forks. Carefully move the lift truck backward to remove the forks from under the load. Putting a Load on a Stack A.
  • Page 52 Operating Procedures will be placed. Do not raise the load to a point below where WARNING the load is to be placed and "jog" the load up into position. Safe, neat stacking is one of your most important func- This operation uses added energy, particularly with an tions.

  • Page 53: Traveling

    Operating Procedures NOTE: Not every load can be lifted using only the forks of a lift truck. Some loads will require a special attachment. When lifting round objects, use a block behind the object. 2. When traveling, keep the load lowered, against the car- Tilt the forks forward so that they can slide along the floor riage and tilted back.
  • Page 54 Operating Procedures 4. Travel with the load trailing and look in the direction of travel. If the lift truck must travel in a direction where visibil- ity is obstructed, a lookout helper may be required. 3. Travel with the reach mechanism retracted and the lift mechanism raised only enough to clear the ground, base arms, or obstacles.
  • Page 55 Operating Procedures 8. Watch clearances, especially forks, mast, and tailswing. The operator must be aware that the forks can sometimes extend beyond the front of the load. If the forks extend beyond the load, the operator can hit an object or lift another load.

  • Page 56: Highway Trucks, Railroad Cars, And Docks

    Operating Procedures Highway Trucks, Railroad Cars, and Docks 5. Make sure that the railroad car brakes are set and the wheels are blocked while loading or unloading. Do this so Before operating in a highway truck or railroad car, observe that the railroad car will not move due to the movement of the following: the lift truck in and out of the railroad car.

  • Page 57: Shut Down Procedure

    Operating Procedures operating the attachment. See Table 1 for the operation of 1. Bring the lift truck to a stop. Fully lower the forks. Fully attachment controls. retract the forks. Tilt the forks forward. 2. Put the controls in neutral and return the control handle WARNING to the vertical position to apply the brake.

  • Page 58: Maintenance Schedule

    Maintenance Schedule Maintenance Schedule Figure 11. Maintenance Points - MSW030/040-E Figure 12. Maintenance Points - MSW020/025-E...
  • Page 59 Maintenance Schedule Figure 14. Maintenance Points - MCS025/030/040-E Figure 13. Maintenance Points - MRW020/030-E...
  • Page 60 Maintenance Schedule Figure 15. Maintenance Points - MSW025/030-F...
  • Page 61 Maintenance Schedule Table 2. Maintenance Schedule (See Figure 11, Figure 12, Figure 13, Figure 14, Figure 15) Item 8 hr or 1 350 hr or 2000 hr or Procedure or Description Specification Quantity 2 month 1 year Safety Labels and Replace if Necessary See Parts Manual Operating Manual...
  • Page 62 Maintenance Schedule Table 2. Maintenance Schedule (See Figure 11, Figure 12, Figure 13, Figure 14, Figure 15) (Continued) Item 8 hr or 1 350 hr or 2000 hr or Procedure or Description Specification Quantity 2 month 1 year Reach Assembly Check Condition Clean and Lubricate Channel Wear Surfaces...
  • Page 63 Maintenance Schedule Table 2. Maintenance Schedule (See Figure 11, Figure 12, Figure 13, Figure 14, Figure 15) (Continued) Item 8 hr or 1 350 hr or 2000 hr or Procedure or Description Specification Quantity 2 month 1 year Electrical Circuits Check Operation Motor Brushes Check Condition...
  • Page 64 Maintenance Schedule Table 2. Maintenance Schedule (See Figure 11, Figure 12, Figure 13, Figure 14, Figure 15) (Continued) Item 8 hr or 1 350 hr or 2000 hr or Procedure or Description Specification Quantity 2 month 1 year Drive Tire Wheel Bolt Tighten if Required 190 to 217 N•m Torque...
  • Page 65 Maintenance Schedule Table 2. Maintenance Schedule (See Figure 11, Figure 12, Figure 13, Figure 14, Figure 15) (Continued) Item 8 hr or 1 350 hr or 2000 hr or Procedure or Description Specification Quantity 2 month 1 year ISO 46 or equivalent. MSW020/025-E and MSW025/030-F have sealed bearings.

  • Page 66: 8-Hour Or Daily Checks

    CAUTION ods in the Maintenance Schedule. Disposal of lubricants and fluids must meet local envi- Your Yale dealer has the facilities and trained personnel to ronmental regulations. do complete lift truck maintenance. A complete program of Hydraulic System...

  • Page 67: Forks

    Maintenance Forks WARNING The operating temperature of the hydraulic oil is 32 to The identification of a fork is determined by how it is con- 72 °C (90 to 162 °F). Do not permit the oil to contact the nected to the lift truck. These lift trucks have hook-type skin and cause a burn.

  • Page 68: Inspect

    Perform fork wear inspec- DO NOT try to correct fork tip alignment by bending the tion using a BOL256N1 caliper ruler Yale P/N 550088603 forks or adding shims. Replace bent forks. Never repair as follows: See Figure 17.
  • Page 69 Maintenance b. Position caliper at end of heel internal radius (item 4, c. If fork enters opening, it is mandatory to replace it. Figure 16 with opening corresponding to measured DANGER OF BREAKING. Furthermore, a 10% reduc- thickness of fork shank in Step a above. (e.g. for N 1.75 tion in fork blade thickness results in 20% reductions in use N 1 .75 opening).

  • Page 70: Installation

    Maintenance Installation Hook Forks - Move the fork and carriage so that the top hook on the fork can engage the top carriage bar. Raise the carriage to move the lower hook through the fork removal notch. Slide the fork on the carriage so that both upper and lower hooks engage the carriage.
  • Page 71 Maintenance 5. If the lift truck is equipped with a sideshift carriage or attachment, inspect the parts for cracks and wear. Make sure the parts that fasten the sideshift carriage or attachment to the carriage are in good condition. 6. Check that the lift chains are correctly lubricated. See the Periodic Maintenance section for specific instructions.

  • Page 72: Reach, Tilt, And Sideshift

    Maintenance Reach, Tilt, and Sideshift a tag on the control handle, stating DO NOT OPERATE. Remove the key and disconnect the battery. If the reach mechanism is retracted, it will be necessary to extend the mechanism to make the following checks. WARNING Do the following checks in an area that is clear of other WARNING...

  • Page 73: Wheels And Tires

    Maintenance 4. Check the operation of the lift and lower functions. Push 7. Check the operation of the optional creep speed but- the lift button and then the lower button. Check that the ton. Move the control handle to the vertical position. Press forks raise and lower.

  • Page 74: Electrical And Battery

    Maintenance cause the electrical controls of the lift truck to operate incorrectly. WARNING Do not put tools on the battery. WARNING The acid in the electrolyte can cause injury. If the elec- trolyte is spilled, use water to flush the area and make the acid neutral with a solution of soda and water (1 pound of baking or commercial soda to 1 gallon of water).

  • Page 75: Charging The Battery

    Maintenance Keep the battery case, top cover, and battery areas clean Batteries generate explosive fumes during the charg- and painted. Use a water and soda solution to clean the ing operation. Keep fire, sparks, and burning material battery and the battery area (1 pound of baking or commer- away from the charging area.

  • Page 76: Specific Gravity Corrections

    Maintenance NOTE: Some battery chargers have a program to automati- Proper use of the hydrometer and proper operation of the cally charge the battery according to battery manufacturer charger are important. Follow the instructions of the manu- recommendations. Use the recommendations of the manu- facturer.
  • Page 77 Maintenance Table 3. Specific Gravity Corrections Specific Electrolyte Correction Correct Gravity Temperature Points Value Reading 1.210 31 °C +0.003 1.213 (87 °F) 1.210 27 °C +0.001 1.211 (80 °F) 1.210 25 °C +0.000 1.210 (77 °F) 1.210 18 °C −0.004 1.206 Figure 20.

  • Page 78: Changing The Battery

    Maintenance Changing the Battery ment battery is installed, make sure the battery fits the bat- tery compartment. Use spacers to prevent the battery from moving more than 13 mm (0.5 in.) in any horizontal direc- WARNING tion. See Figure 22, Table 4, Table 5, Table 6, Table 7, Batteries are heavy.
  • Page 79 Maintenance a. Place new battery in correct location on battery tray. See Figure 23. b. Secure battery to battery tray7 with battery strap clamp. See Figure 23. c. Connect battery cables. d. Install side plates on each side of battery compart- ment, making sure brackets and bumpers hold plates in place.
  • Page 80 Maintenance Legend for Figure 21 SPREADER BAR STRAPS THAT ARE NOT METAL BATTERY Figure 22. Battery Compartment Dimensions...
  • Page 81 Maintenance Figure 23. Remove/Install Battery From Battery Power Pack...
  • Page 82 Maintenance Legend for Figure 23 TOP PLATE BRACKET STRAP CLAMP KNOB BATTERY CABLES SIDE PLATE BATTERY TRAY BUMPER BATTERY BRACKET...
  • Page 83 Maintenance Table 4. Battery Specifications for MSW040-E Lift Truck Specifications Battery Specifications Battery Compartment Width Length Weight Rating Height (Max) (Max) (Max) Model Volt Width Length (Max) (Min) (Max) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) kg (lbs) kg (lbs) "X"...
  • Page 84 Maintenance Table 5. Battery Specifications for MCW025/030/040-E Lift Truck Specifications Battery Specifications Battery Compartment Width Length Weight Rating Height (Max) (Max) (Max) Model Volt Width Length (Max) (Min) (Max) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) kg (lbs) kg (lbs) "X"...
  • Page 85 Maintenance Table 6. Battery Specifications for MRW020/030-E Lift Truck Specifications Battery Specifications Battery Compartment Width Length Weight Rating Height (Max) (Max) (Max) Model Volt Width Length (Max) (Min) (Max) mm (in.) mm (in.) mm (in.) mm (in.) kg (lbs) kg (lbs) mm (in.) "X"...
  • Page 86 592 (23.3) 258 (570) 400 (882) 6.0 (255) NOTE: Used for both MSW020-E and MSW025-E. Steel tray with cover required for all batteries. Battery connector type is 175 Amp RED (Gray is optional). Cable lead position "B." 20" Cable length.
  • Page 87 Maintenance Table 8. Battery Specifications for MSW025-F Number Cell Plates Capacity of Cells Size 6 Hour Rate Battery Dimensions Weight Cell Battery Type Width "X" Length "Y" Height kwh (amp mm (in.) mm (in.) mm (in.) kg (lb) 4.0 (158) Standard Bat- 721 (28.4) 201 (7.9)
  • Page 88 Maintenance Table 9. Battery Specifications for MSW030-F Number Cell Plates Capacity of Cells Size 6 Hour Rate Battery Dimensions Weight Cell Battery Type Width "X" Length "Y" Height kwh (amp hr) mm (in.) mm (in.) mm (in.) kg (lb) GNB PalletPro® Battery Pack 4.4 (195) 693 (27.3)

  • Page 89: Moving A Disabled Lift Truck

    Maintenance Moving a Disabled Lift Truck WARNING To avoid personal injury, use extra care when towing a This lift truck is not normally towed. If the traction system lift truck during the following conditions: will not operate, make repairs at the location if possible. If the lift truck must be towed, refer to the Maintenance Man- •...

  • Page 90: Putting The Lift Truck On Blocks

    Maintenance Never attempt to tow the lift truck by fastening any towing Putting the Lift Truck on Blocks device to the control handle. Carefully attach the tow chain completely around the motor compartment and battery WARNING compartment. Do not put the lift truck on blocks if the surface is not solid, even, and level.

  • Page 91: How To Raise Drive/Steer Tire

    Maintenance How to Raise Drive/Steer Tire 3. Raise the lift truck only enough to suspend the drive/ steer tire. To raise drive end of the lift truck, hook a lift strap 1. Put blocks in front and back of the load wheels to pre- under the bumper on both sides or hook the lift strap under vent movement of the lift truck.
  • Page 92 Maintenance TOP VIEW LEFT VIEW DRIVE END STRAP FORK END Figure 24. Lifting Points...
  • Page 93 Maintenance Figure 25. Putting the Lift Truck on Blocks (MSW/MRW Shown)

  • Page 94: How To Raise Load Wheels (Msw020/025/030/040-E, Mrw020/030-E, And Msw025/030-F)

    Maintenance How to Raise Load Wheels Raise the outriggers only enough to suspend the wheels. Install blocks under the outriggers at the rear of the wheels (MSW020/025/030/040-E, MRW020/030-E, and to support the lift truck. See Figure 25. MSW025/030-F) How to Raise Load Wheels (MCW025/030/040- WARNING Never raise the outriggers any higher than necessary 1.

  • Page 95: Lift Truck Tie Down

    Maintenance Lift Truck Tie Down b. At the center of the lift truck, wrap the strap around each side of the mast. Do not wrap strap around lift cyl- 1. Remove the battery from the lift truck. inders. 2. Put blocks in front and back of load wheels and drive tire c.
  • Page 96 Maintenance TOP VIEW LEFT VIEW STRAP ANCHOR POINT Figure 26. Lift Truck Tie Downs...
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