Related Manuals for Schweißkraft EASY-MAG 213
Summary of Contents for Schweißkraft EASY-MAG 213
- Page 1 Operating Instructions MIG-MAG Shield Gas Welding Equipment EASY-MAG 171 EASY-MAG 193 EASY-MAG 213 EASY-MAG 193 EASY-MAG 171...
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Page 2: Table Of Contents
6.5 Burner equipment ..........11 Internet: www.schweißkraft.de 7 Description of the controls........12 7.1 Device View EASY-MAG 171 ......12 7.2 Device View EASY-MAG 193 ......12 7.3 Device View EASY-MAG 213 ......13 7.4 On / Off and 230/400V switch......13 Indications regarding the operating instructions 7.5 Item function ............. -
Page 3: Introduction
Introduction Introduction 1.3 Limitation of liability All information and notes in these operating instructions You have made a good choice by purchasing the weld- were summarised taking the applicable standards and ing machine made by Schweißkraft. rules, the state-of-the-art and our long-term knowledge and experiences into consideration. -
Page 4: Obligations Of The Operation Company
Safety Obligations of the operator: CAUTION! If the machine is used for commercial purposes, the op- erating company must comply with the legal working This combination of symbol and signal word indi- safety regulations. Therefore, the safety notes in this op- cates a potentially dangerous situation that can result erating manual, as well as the safety, accident preven- in minor injury if it is not avoided. -
Page 5: Qualification Of Personnel
Safety 2.3 Qualification of personnel 2.4 Personal protective equipment The personal protective equipment serves to protect per- The different tasks described in this manual represent sons against impairments of safety and health while wor- different requirements to the qualification of the persons king. -
Page 6: General Safety Instructions
Safety 2.5 General safety instructions - Noise generation: If a daily level of 85 db (A) or higher (LEPd) is applied to the person during particularly in- Please note the following: tensive welding work, functional individual protective equipment must be used. - Welding Welding machines may only be operated by - As the welding current transitions, electromagnetic persons who have been instructed in the use of welding... -
Page 7: Safety Information
Intended use Additional safety precautions WARNING! In welding work Danger due to uncontrolled restart! - in environments with increased risk of electric Uncontrolled restarting of the welding machine can lead shock; to serious injuries. - in confined spaces; - Before switching on again, make sure that the - in the presence of flammable or explosive sub- cause of the shutdown has been eliminated and all safety devices are mounted and in working order. -
Page 8: Misuse
30 -190 30-140 140-200 Open circuit voltage 18 - 43 18 - 33 24 - 51 Stages Fig. 1: Type plate of the welding machine EASY-MAG 171 Welding current (A) at 40 °C, ED 100% Power factor cos 0,80 0,80 0,75 Power consump- tion eff. -
Page 9: Transport, Packaging, Storage
Transport, Packaging, Storage Transport, Packaging, Storage welding current is automatically switched off. This is indi- cated by a warning light on the control panel. 5.1 Delivery and Transport The housing ensures the protection of the components against external influences and against direct contact. Check the welder for visible transport damage after deli- Depending on the application, there are different de- very. -
Page 10: Functional Principle Of Wire Feeding
Principle of operation EASY-MAG 171 The arc is formed between the workpiece to be welded and the emerging metal wire. The metal wire serves as both an electrode and as a deposition material; It is Pos. Designation wound on a spool and is constantly inserted into the bur- ner by wire guide rollers. -
Page 11: Insert The Welding Wire Roller
Principle of operation 6.4 Insert the welding wire roller CAUTION! Before starting to feed the wire, make sure that the welding machine is switched off and disconnected from the mains. Open the flap of the welder and unscrew the nut from the wire roll mandrel. -
Page 12: Description Of The Controls
1 ON / OFF switch 2 Tap changer welding current 3 Wire feed control, 4 Signal light "Power On" 5 Signal light "Temperature" 6 Central connection burner 7 Ground cable Fig. 7: de vice V ie w EASY-MAG 171 EASY-MAG-Series | Version 2.01... -
Page 13: Device View Easy-Mag 213
Optimum wire feed speeds: -EASY-MAG 171: Wire Fe – 0,8mm, Step 3 -EASY-MAG 193: Wire Fe – 0,8mm, Step 4 -EASY-MAG 213: Wire Fe – 0,8mm, Step 5... -
Page 14: Requirements For The Installation Site
Set up 8.2 Requirements for the installation site 8.4 Assembly instructions The device has been designed for use in roofed rooms DANGER! ELECTRICAL VOLTAGE and must be set up in a dry environment. The ambient air in which the welder uses we should have a temperature of below + 40 °... -
Page 15: Connection Of The Welding Torch
Operation 8.5 Connection of the welding torch DANGER! ELECTRICAL VOLTAGE The welding machines are equipped with a quick con- Do not use the device outdoors in the rain! nection device for the welding torch equipped. Connect the central plug of the burner with the marked one Junc- tion box of the welding machine and screw it with the RISK OF EXPLOSION! connection nut. -
Page 16: Installation Conditions
Operation 9.2 Mains connection ATTENTION MAGNETIC FIELD Magnetic fields of power circuits can affect the func- DANGER! tion of pacemakers. Persons wearing vital electronic Danger of electrocution! devices of this type must consult with the physician Contact with live components may cause mortal dan- before traveling to areas where such welding equip- ger. -
Page 17: Welding Parameters
Operation Setting aid: - When selecting protective gas bottles, it should be borne in mind that over-sized bottles can impair the fle- The new adjustment aid makes it easier for the welder to xibility and stability of the welding system and cause it adjust the welding device. -
Page 18: Performing Welds
Operation Seam planning Towing welding: The burner is pulled. Deep penetration, narrow seam. The power of the bow prevents slag from entering the molten bath. Piercing welding: The burner is pushed. Flat penetration, wide seam pat- tern. Good suitability for welding thin sheets, low distor- tion due to lower heat input. -
Page 19: Description And Use Of Different Arc Types
Operation 9.8 Selection of wire electrode and inert gas Influence of wire feed change on operating point and arc length. The arc length is set via the ratio of welding voltage to With the MIG / MAG process, various materials such as welding current. -
Page 20: Maintenance
Maintenance 10 Maintenance Activity Interval ATTENTION! Cleaning the inside of the device minute Twice a year Before starting maintenance work, make sure that the welding machine is switched off and dis- Function test of safety devices by before each use connected from the mains. -
Page 21: Troubleshooting
Troubleshooting 11 Troubleshooting Disorder Possible causes Remedy Restless or unstable arc 1. Wrong welding voltage 1. Correct on the voltage selector switch 2. Too much/ too little wire 2. Regulate at the wire feeder. 3. Workpiece clamp loose or large 3. -
Page 22: Disposal, Recycling Of Old Equipment
If necessary, the help of a specialized waste manage- ment company can be used for the treatment. The solenoid valve for the EASY-MAG 171 welder must be ordered. The solenoid valve has the number 10 in the 12.3 Disposal via municipal collection points spare parts drawing 1. -
Page 23: Spare Parts Drawings
The following drawings should help you in the event of service to identify necessary spare parts. If necessary, send a copy of the part drawing with the marked components to your dealer. Spare parts drawing EASY-MAG 171 Fig. 10: Spare parts drawing EASY-MAG 171 EASY-MAG-Series | Version 2.01... - Page 24 Spare parts Spare parts drawing EASY-MAG 193 Fig. 11: Spare parts drawing EASY-MAG 193 EASY-MAG-Series | Version 2.01...
- Page 25 Spare parts Spare parts drawing EASY-MAG 213 Fig. 12: Spare parts drawing EASY-MAG 213 EASY-MAG-Series | Version 2.01...
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Page 26: Electric Circuit Diagram
Electric circuit diagram 14 Electric circuit diagram Circuit diagram EASY-MAG 171 Fig. 13: Electric circuit diagram EASY-MAG 171 EASY-MAG-Series | Version 2.01... - Page 27 Electric circuit diagram Circuit diagram EASY-MAG 193 Electric circuit diagram EASY-MAG 193 EASY-MAG-Series | Version 2.01...
- Page 28 Electric circuit diagram Circuit diagram EASY-MAG 213 Fig. 14: Electric circuit diagram EASY-MAG 213 EASY-MAG-Series | Version 2.01...
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Page 29: Ec Decleration Of Conformity
Manufacturer: Stürmer Maschinen GmbH Dr.-Robert-Pfleger-Starße 26 D-96103 Hallstadt Product group: Schweißkraft® Schweißtechnik Type fo machine: MIG-MAG Shield Gas Welding Equipment Designation of machine: EASY-MAG 171 EASY-MAG 193 EASY-MAG 213 Item number: 1081171 1081193 1081213 Serial number: ____________________ Year of manufacture:... - Page 30 www.schweißkraft.de...
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