Herz firestar Lambda 30 Operating Instructions Manual

Herz firestar Lambda 30 Operating Instructions Manual

Log boiler
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Operating instructions
firestar 18 – 40 Lambda

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Summarization of Contents

Introduction to HERZ Firestar Boiler
Welcome and Product Overview
A welcome message to the user, highlighting the product's development and the importance of correct service and maintenance.
Safety Notes and Precautions
Warning Notes and Risk Identification
Highlights risks of injury from incorrect handling, material damage from hot surfaces, and warnings for hands.
Installation Guidelines
General notes on correct equipment installation, emphasizing adherence to relevant standards and manufacturer regulations.
Operation and Maintenance Procedures
Covers general safety for operation and maintenance, including staff qualifications, electrical safety, and personal protective equipment.
Fuels for HERZ Firestar Boiler
Suitable Fuel Requirements
Details requirements for air-dried firewood, including size, moisture content, and storage duration.
Unsuitable Fuel Types
Lists fuels that should not be burned, such as wet fuel, garbage, plastics, and certain treated woods.
Cold System Startup Procedures
Initial Startup After Disuse
Provides specific points for starting the system after a long period of disuse, emphasizing gradual heating and professional initial startup.
Heating System Handling and Operation
Boiler Sealing and Low Performance Operation
Ensures boiler doors are closed to prevent leaks and advises on low performance operation to avoid soot buildup.
Overheating and Sweating Prevention
Details boiler overheating protection and the necessity of maintaining return flow temperature to prevent corrosion.
Procedure for Taking the Boiler Out of Operation
Instructs to switch off the mains only after complete burn-off to ensure safe shutdown.
Boiler Operation and Performance
Preparation and Heating Up
Advises on fuel storage, firewood preparation, and step-by-step heating up procedures.
Energy Absorption Capacity and STL
Explains energy capacity effects on performance and the function of the Safety Temperature Limiter (STL).
Maintenance and Cleaning Guide
General Cleaning and De-ashing
Recommends frequent cleaning of the boiler to maintain efficiency, covering general de-ashing and the combustion chamber.
Heat Recovery Area Cleaning
Details manual cleaning of heat exchanger pipes and turbulators to remove deposits affecting performance.
Flue Pipe and Boiler Room Maintenance
Covers cleaning the flue pipe, maintaining the filling shaft door, checking the heat exchanger and water level, and keeping the boiler room clean.
Boiler Operational Statuses
Basic Operating Modes: Off, Burning, High Running, Control, Ready
Covers 'Unit Off', 'Burning Phase', 'High Running Phase', 'Control Phase', and 'Ready' states based on temperature and operation.
Startup and Re-heating Procedures
Explains 'New Start-up' for low flue temperatures and 'Re-heating' for safe reloading of fuel.
Special Modes: Chimney Sweeper and Lambda Calibration
Details the 'Chimney Sweeper' mode for testing and the 'Lambda Calibration' process involving flue temperature and air control.
Menu Navigation and Adjustment Values
Main Menu, Display, Value Modification, and Service Code
Covers main menu structure, display, modifying values, and password-protected service code entry.
Status Menu Overview (S01-S21)
Details all status parameters including temperatures, fan conditions, flap positions, and software versions.
Parameter Menu Settings (P01-P22)
Explains all settable parameters for boiler operation, control, and calibration, from P01 to P22.
Aggregate Test Functions (Input/Output)
Details the Aggregate-Test Output (A) and Input (E) menus for system component testing and monitoring.
Fault Reports and Correction
Common Faults and Rectification (Fault 01-16)
Lists common faults, their possible causes, and suggestions for rectification, starting with Fault 01.
Advanced Faults and Alerts (Fault 17-27)
Details further faults, including excess temperature, frost protection, and cleaning alerts, with their causes and solutions.
Additional Faults and Troubleshooting
Addresses other potential issues like low boiler capacity, dust, condensate, and fan problems with causes and fixes.
Operational Issues and Material Concerns
Discusses short burn time, boiler pulsation, chimney condensate, and firebrick integrity with causes and corrective actions.
Emission Measurement Procedure
Measurement Notes and Fuel Requirements
Specifies requirements for clean, dry log wood and notes disturbances to avoid during measurement.
Measurement Preparation Steps
Outlines preparation steps, including ensuring enough combustion air, suitable fuel, and heat consumption.
Establishing Measurement Condition
Details how to establish the correct operating state for measurement, including heating up and steady state conditions.
Measurement Performance Guidelines
Explains how to perform the measurement over 15 minutes, averaging results from a dedicated instrument.
EC Declaration of Conformity
Product Compliance and Standards
Declares compliance with EC Directives and lists the harmonized standards used for verification.

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