Western Global 20TCG-GLB Manual
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Western Global 20TCG-GLB Manual

Transportable tank (un ibc 31a/y)
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TRANSPORTABLE TANK (UN IBC 31A/Y)
05,10,20,30TCG-GLB
WM001

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Summary of Contents for Western Global 20TCG-GLB

  • Page 1 TRANSPORTABLE TANK (UN IBC 31A/Y) 05,10,20,30TCG-GLB WM001...
  • Page 2 WHY WESTERN? WITH AN INNOVATIVE RANGE OF SOLUTIONS BACKED BY A TEAM OF INDUSTRY EXPERTS, WESTERN GLOBAL FOCUSES ON MAKING YOU MORE PRODUCTIVE, MORE EFFICIENT AND ULTIMATELY MORE PROFITABLE.

  • Page 3: Table Of Contents

    Contents INTRODUCTION ....................1 DESCRIPTION ......................2 SIGN-OFF FORM....................3 IDENTIFICATION MARKS ..................4 UNIT SPECIFICATION ..................... 6 SAFETY ......................... 8 ACCESS AND SECURITY ..................12 CABINET OVERVIEW ................... 13 CENTRE OF GRAVITY ................... 15 LIFTING & HANDLING ..................19 FILLING THE TCG ....................

  • Page 4: Introduction

    Western Global reserves the right to alter product specifications without prior notice or obligation Western Global Tanks are design approved under various Global / International / National / Regional standards of safety Speak to your local / regional Western Global office for applicable standards.

  • Page 5: Description

    WM001 05-10-20-30TCG(G)-EN Revision 2 Jan 2020 DESCRIPTION UN IBC 31A/Y – (IBC) Intermediate Bulk Container The TCG range of UN IBC 31A/Y tanks have been designed to enable safe storage and transportation of Class 3 Flammable & Combustible fluids. The TCG conforms to UN/ADR, CDG Regs (UK), US DOT, and Transport •...

  • Page 6: Sign-Off Form

    WM001 05-10-20-30TCG(G)-EN Revision 2 Jan 2020 SIGN-OFF FORM • The equipment provider should follow the general Safety Standards specified by the UN/DOT for the transport of packing Group II and Group III liquids. Anyone who will be using and/or maintaining the tank must read •...

  • Page 7: Identification Marks

    WM001 05-10-20-30TCG(G)-EN Revision 2 Jan 2020 IDENTIFICATION MARKS Each tank is supplied with 3 unique identification numbers. 1. UN IBC Serial Number 2. Manufacturing Serial Number 3. UL/ULC Serial Number 1, UN IBC Serial Number The UN IBC Plate is located on the external of the tank (front or Side near the cabinet area 2, Manufacturing Serial Number Tank number is positioned in the cab area and will be permanently attached to...
  • Page 8 WM001 05-10-20-30TCG(G)-EN Revision 2 Jan 2020 3, UL/ULC Serial Number The UL Plate is located on the external of the tank (front or Side near the cabinet area Record your serial numbers here UN IBC Data-plate Serial Number Manufacturing Serial Number UL/ULC Data plate Serial Number Plant Number* *Optional customer plant number...

  • Page 9: Unit Specification

    WM001 05-10-20-30TCG(G)-EN Revision 2 Jan 2020 UNIT SPECIFICATION Capacities / Dimensions Capacity Model Litres US Gallon Imp. Gallon Nominal Nominal Nominal 05TCG 10TCG 20TCG 2091 1986 30TCG 2980 2831 Weight Model TARE GROSS TARE GROSS 05TCG 1960 10TCG 1442 1190 3179 20TCG 2809...
  • Page 10 WM001 05-10-20-30TCG(G)-EN Revision 2 Jan 2020 Current UN Reference number UN Certificate of Packaging reference number TCG(G) 05TCG 31A/Y/** **/B/844/160021/1726/1014 10TCG 31A/Y/** **/B/844/160019/3106/1726 20TCG 31A/Y/** **/B/844/160022/6000/3333 30TCG 31A/Y/** **/B/844/160020/8347/4710 ** ** = MM YY of manufacture. Legacy UN reference numbers Legacy UN IBC Certificate of Packaging reference numbers for older North America tanks.

  • Page 11: Safety

    WM001 05-10-20-30TCG(G)-EN Revision 2 Jan 2020 SAFETY Before using this equipment and to avoid personal injury, carefully read and understand these instructions.
  • Page 12 WM001 05-10-20-30TCG(G)-EN Revision 2 Jan 2020 General If there is anything you do not understand, contact your supplier for • advice The unit must be operated by authorised personnel only • • This unit must not be moved, filled, maintained or operated by persons who are under the influence of alcohol or drugs, tired or unwell •...
  • Page 13 WM001 05-10-20-30TCG(G)-EN Revision 2 Jan 2020 Limitations of use The TCG is designed for the safe storage of Class 3 Flammable & • Combustible fluids, on site or in transit Each unit should be filled up to a maximum of 95% of its stated •...
  • Page 14 WM001 05-10-20-30TCG(G)-EN Revision 2 Jan 2020 Venting Each unit has 2 common vents installed; these are in the Cab Area of the tank. IMPORTANT: Do not operate the unit if these vents are damaged or missing 2” Pressure Vacuum Vent – Allows movement of air into the unit •...

  • Page 15: Access And Security

    WM001 05-10-20-30TCG(G)-EN Revision 2 Jan 2020 ACCESS AND SECURITY SAFETY. Ingress to the inner tank must only be carried out by trained personnel and after a full risk assessment has been carried out. Access to the inner tank For maintenance, inspection and cleaning, access can be made through the installed access lid located on the top of the tank.

  • Page 16: Cabinet Overview

    WM001 05-10-20-30TCG(G)-EN Revision 2 Jan 2020 CABINET OVERVIEW Standard EU Unit 1. 3” NPTS Fill Point 2. 2” BSPP Fill Point 3. 2” NPT Pressure / Vacuum Vent 4. Fuel Gauge 5. 1” Pump Feed 6. ¼” NPT Roll Over Vent 7.
  • Page 17 WM001 05-10-20-30TCG(G)-EN Revision 2 Jan 2020 Standard NA Unit 1. 1” Pump Feed 2. 3” NPTS Fill Point 3. 2”NPT Pressure / Vacuum vent 4. Fuel Gauge 5. ¼”NPT Roll Over Vent 6. ½” NPT Feed 7. ½” NPT Return...

  • Page 18: Centre Of Gravity

    WM001 05-10-20-30TCG(G)-EN Revision 2 Jan 2020 CENTRE OF GRAVITY 05TCG Centre of Gravity Center Of Gravity Based on empty tank.
  • Page 19 WM001 05-10-20-30TCG(G)-EN Revision 2 Jan 2020 10TCG Centre of Gravity Centre Of Gravity Based on empty tank.
  • Page 20 WM001 05-10-20-30TCG(G)-EN Revision 2 Jan 2020 20TCG Centre of Gravity Centre Of Gravity Based on empty tank.
  • Page 21 WM001 05-10-20-30TCG(G)-EN Revision 2 Jan 2020 30TCG Centre of Gravity Centre Of Gravity Based on empty tank.

  • Page 22: Lifting & Handling

    WM001 05-10-20-30TCG(G)-EN Revision 2 Jan 2020 LIFTING & HANDLING IMPORTANT: Always prepare a Lifting Plan/Risk Assessment. By Forklift / Tele-handler • Each TCG is fitted with forklift pockets which are designed to allow the TCG to be raised by a forklift/tele-handler. The TCG can be lifted from all 4 sides.
  • Page 23 WM001 05-10-20-30TCG(G)-EN Revision 2 Jan 2020 1. Lifting Points 2. Fork Pockets 1. Lifting Point LIFT HERE ONLY WARNING Do not allow anyone under the raised load at any time or for any reason. Use suitable tag lines to help control the movement of the unit and •...

  • Page 24: Filling The Tcg

    WM001 05-10-20-30TCG(G)-EN Revision 2 Jan 2020 Positioning Where the TCG is to be permanently positioned for use (long or short term) it is important that certain aspects are considered • You should make sure that both supplying vehicle and receiving vehicle have safe and easy access to the TCG The position should be selected where the unit will be protected from •...

  • Page 25: Dispensing Fuel

    WM001 05-10-20-30TCG(G)-EN Revision 2 Jan 2020 DISPENSING FUEL There are two options available for dispensing/supplying fuel. Either manually via a fuel pump and nozzle or by direct coupling to the equipment such as a generator. • By Fuel Pump - For the information about any pump system fitted to this TCG, please refer to documents supplied with the pump.

  • Page 26: Stacking

    WM001 05-10-20-30TCG(G)-EN Revision 2 Jan 2020 The baffle plates run the width of the unit and are only effective if the tank is loaded correctly onto the trailer, truck etc. NOTE: always load the tank as shown below with the cabinet running in the direction of travel. When transporting ALL ports, valves, vents and openings must be closed STACKING...

  • Page 27: Strapping Charts

    WM001 05-10-20-30TCG(G)-EN Revision 2 Jan 2020 STRAPPING CHARTS 05TCG Depth Depth Fuel Level Fuel Level Fuel Level (mm) (in) (Litre) (US Gallon) (Imp Gallon) 571.5 22.5 131.8 109.8 21.1 125.2 104.3 19.7 113.6 94.6 17.7 104.1 86.7 15.7 94.3 78.5 13.8 11.8 73.4...
  • Page 28 WM001 05-10-20-30TCG(G)-EN Revision 2 Jan 2020 10TCG Depth Depth Fuel Level Fuel Level Fuel Level (mm) (in) (Litre) (US Gallon) (Imp Gallon) 1041 250.7 208.8 1000 39.4 240.4 200.2 38.2 238.3 198.4 37.4 231.2 192.5 35.4 221.9 184.8 33.5 211.9 176.4 31.5 201.8...
  • Page 29 WM001 05-10-20-30TCG(G)-EN Revision 2 Jan 2020 20TCG Depth Depth Fuel Level Fuel Level Fuel Level (mm) (in) (Litre) (US Gallon) (Imp Gallon) 1041 2091 552.4 1000 39.4 2065 545.5 454.2 38.7 1986 524.6 436.9 37.4 1973 521.2 35.4 1880 496.6 413.5 33.5 1785...
  • Page 30 WM001 05-10-20-30TCG(G)-EN Revision 2 Jan 2020 30TCG Depth Depth Fuel Level Fuel Level Fuel Level (mm) (in) (Litre) (US Gallon) (Imp Gallon) 1050 41.3 2980 787.2 655.5 1000 39.4 2857 754.7 628.5 2831 747.9 622.7 37.4 2730 721.2 600.5 35.4 2600 686.8 571.9...

  • Page 31: Maintenance And Service Schedule

    WM001 05-10-20-30TCG(G)-EN Revision 2 Jan 2020 MAINTENANCE AND SERVICE SCHEDULE V = Visual inspection P = Physical Check L = Lubricate R = Replace Reference / Item Daily Weekly Monthly 6 Monthly Yearly Other Comments General Check site and Housekeeping tank.

  • Page 32: Statutory Inspection And Maintenance

    WM001 05-10-20-30TCG(G)-EN Revision 2 Jan 2020 STATUTORY INSPECTION AND MAINTENANCE To retain the UN IBC approval , it is required that the owner of the TCG carries out regular inspections and ensures that a record of each inspection is kept. Where fault is found, the unit MUST be removed from service until the fault is rectified and the unit is retested successfully.

  • Page 33: Inner Tank Removal

    WM001 05-10-20-30TCG(G)-EN Revision 2 Jan 2020 INNER TANK REMOVAL For periodic inspection you may be required to remove the inner tank from the containment. Follow local Health and Safety rules when carrying out this operation. IMPORTANT - Ensure the tank is empty before lifting. 1.
  • Page 34 WM001 05-10-20-30TCG(G)-EN Revision 2 Jan 2020 4. Using a 4-leg lifting chain attached to each corner carefully remove the inner tank To re-install the inner tank into the containment, follow steps 1 – 4 in reverse. Always ensure the bolts are torqued. Typical Lifting Eye M22 Inner tank removed from containment...

  • Page 35: Torque Settings

    WM001 05-10-20-30TCG(G)-EN Revision 2 Jan 2020 TORQUE SETTINGS Nuts and Bolts If the tank is required to be dismantled and re-assembled the tank nuts and bolts used are required to be torqued, torque settings are shown in the table below. Metric Torque Specifications Typical Maximum Tightening Torque Nm (lb ft) Size...

  • Page 36: Environmental Responsibility

    WM001 05-10-20-30TCG(G)-EN Revision 2 Jan 2020 ENVIRONMENTAL RESPONSIBILITY Correct and considerate management of Flammable & Combustible fluids, its storage and transfer are the responsibility of everyone who operates or maintains this equipment. All necessary precautions should be made to prevent spills and subsequent pollution of the environment. Have in place a clear action plan to deal with accidental spill, no matter how small or large.

  • Page 37: Trouble-Shooting

    Below we have listed common problems, causes and solutions that you may encounter. If a problem is difficult to solve, even after having read through this trouble-shooting section, please call your local Western Global distributor or dealer. Before you call, please have the tanks...

  • Page 38: Warranty

    WM001 05-10-20-30TCG(G)-EN Revision 2 Jan 2020 WARRANTY The Company undertakes to replace or repair, free of charge, any defect which the Company considers to be due to faulty workmanship or material within 36 months (or otherwise stated) of the sale date, except for: Defects arising from neglect, misuse or unauthorised modifications.
  • Page 39 NEED MORE INFORMATION? • Product Details and Specifications • Accessories and Support Information • Company News & Updates VISIT WESTERN-GLOBAL.COM...
  • Page 40 All rights reserved. No part of this manual may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording or otherwise without the prior permission of Western Global Ltd...

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