Table of Contents
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August 2012
Maintenance Manual
Integrale
Address:
Counterline Ltd, 12 Randles Road, Knowsley Business Park, Merseyside, L34 9HZ
Telephone:
+44 (0)151 548 2211
Fax:
+44 (0)151 549 2179
Service Enquiries:
servicelog@counterline.co.uk
Spare Parts Enquiries:
spareparts@counterline.co.uk
General Enquiries:
enquiries@counterline.co.uk
Website:
www.counterline.co.uk
Operation &
idesign CHILLED DROP-IN DISPLAYS
Manhattan
Issue 04
Da Vinci
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Summary of Contents for Counterline Manhattan
- Page 1 Operation & Maintenance Manual idesign CHILLED DROP-IN DISPLAYS Integrale Manhattan Da Vinci Address: Counterline Ltd, 12 Randles Road, Knowsley Business Park, Merseyside, L34 9HZ Telephone: +44 (0)151 548 2211 Fax: +44 (0)151 549 2179 Service Enquiries: servicelog@counterline.co.uk Spare Parts Enquiries: spareparts@counterline.co.uk...
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Page 2: Table Of Contents
Contents 1. OPERATION Switching Your Chilled Display Unit On Page 3 Fault On Switching On Page 3 Temperature Control Page 4 Defrost Cycles Page 4 Display Lighting Page 4 Loading With Food Page 5 Replacing Fluorescent Lights And Starters Page 5 Replacement Of Sneeze Screen Glass Page 6 Display Deck Adjustment... - Page 3 IMPORTANT This guarantee specifically excludes damage caused by misuse, scratched or broken glass, quartz heat lights, Counterline Ltd cannot be held responsible for any fluorescent lights and electronic starters. accidents or injuries sustained through misuse or improper operation / maintenance of its products. Please follow our guidelines set out within this handbook for safe working practice.
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Page 4: Operation
Operation OPERATION These instructions will guide you through the testing, operation, cleaning and maintenance of your Idesign chilled display. Idesign chilled drop in food display units are designed for simple operation and will give many years of trouble free service provided that these instructions are adhered to. -
Page 5: Defrost Cycles
Operation Your digital controller will be pre set at the factory to give a food display temperature of 2-5°C in typical operating condi- tions. Under normal conditions the controller displays the actual temperature of the cold air around the food. If you need to alter the pre set temperature proceed as follows: Gantry digital controller (See diagram below) Press Button... -
Page 6: Loading With Food
Operation 1.5 - LOADING WITH FOOD • Idesign chilled display units are designed to merchandise food that is already at a temperature of 3-5 °C. • They are not designed to cool food from ambient temperature. • It is essential that all food and beverages have therefore been chilled to this temperature before being placed in the display. -
Page 7: Replacement Of Sneeze Screen Glass
P.P.E should be warm when handling glass i.e eye protection and gloves. If it is necessary to change the glass on a deli please contact our service department for help. Integrale Glass Isolate the unit from the electrical power. With an assistant to steady the glass, unscrew the two stainless steel allen screws, one in the top of each oval post us- ing the key provided in the fitting kit. -
Page 8: Display Deck Adjustment
Operation 1.8 - DISPLAY DECK ADJUSTMENT The main display area is adjustable to present the food on either a level or an inclined surface. To adjust the angle: Carefully lift out the display deck sections and set to one side. You will see a number of small clips located in slots in the stainless steel panel below the main air outlet grille. -
Page 9: Shelving (Multi-Tier Display Only)
Operation 1.10 - SHELVING (MULTI-TIER DISPLAYS ONLY Multi tier shelving is supported on stainless steel brackets that are hooked on the back of the unit. To remove the glass, carefully lift each piece of glass off the support bracket and set aside. You can now adjust the height of the shelves simply by inserting the brackets at the rear of the unit in alternative locating holes. -
Page 10: Powerboard Plug Positions
Operation 1.12 - POWERBOARD PLUG POSITIONS Display lights Electric defrost element Deck fans Evap tray Airflow kit Comfort heated (if fitted) Compressor Power supply Inline Power plug (EL000140) Display lights Inline Power plug (EL000140) Electric defrost element Inline Power plug (EL000140) Deck fans Inline Power plug (EL000140) Evap tray... -
Page 11: Cleaning
TILTING THE GLASS FORWARD REMOVING THE GLASS ENDS TILT GLASS 1. UNSCREW FORWARD USE SPANNER PROVIDED IN TOOL KIT 2. LIFT GLASS (Example is an Integrale Chilled Display Deli) Page 10 Operation & Maintenance Manual - Idesign Chilled Drop-In Displays... -
Page 12: Cleaning Chilled Display Main Tank
Cleaning 2.4 - CLEANING CHILLED DISPLAY MAIN TANK This operation must be carried out at least monthly with the display disconnected from the electrical supply. Lift out the main display deck sections and set aside. This will expose two separate metal plates, one of which supports the air circulation fans and the second is a baffle plate guiding the air through the main cooling coil. -
Page 13: Condensing Unit Finned Coil
Cleaning 2.5 - CONDENSING UNIT FINNED CONDENSER WILL BE SITUATED IN EITHER OF THE SHOWN POSITIONS COIL This must be cleaned monthly Located under the display is the condensing unit. This can be accessed for cleaning by either removing a grille in the fascia panelling of the counter or by removing the panel itself. -
Page 14: Automatic Evaporating Drip Tray
Cleaning 2.6- AUTOMATIC EVAP TRAY • This must be cleaned at least every three months. • To clean the drip tray the supply to the unit must be totally isolated from the main supply by turning off the counter main switch. -
Page 15: Rear Air Guides (Multi-Tier Units Only)
Cleaning 2.7 - REAR AIR GUIDES (MULTI-TIER UNITS ONLY) • Idesign multi-tier displays use vertical perforated panels behind the shelves to guide the chilled air around the unit. • In fixed back units they are polished stainless steel, in units with rear doors they are clear plastic. •... -
Page 16: Trouble-Shooting
Trouble-shooting 3.0 - BUILD UP OF ICE ON THE COIL In conditions of high humidity it is possible for ice to accumulate on the coil, and not be fully cleared by the defrost system. This problem is usually only likely to occur on units operating 24hours a day in conditions of high humidity. The result will be a failure to maintain temperature, as airflow through the coil is restricted. -
Page 17: Self Help Guide
IMPORTANT: Please ensure you have your serial number before calling. This can be located in the center of the gantry controller fascia plate. Address: Counterline Ltd, 12 Randles Road, Knowsley Business Park, Merseyside, L34 9HZ Telephone: +44 (0)151 548 2211...
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