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INSTALLATION
MANUAL
For the aleo modules
with standard frame 35mm
P19
with standard frames 42mm
X59
X79
Please read this carefully prior to installation. Store in a safe place for maintenance.
Quick Reference Manual Rel. 4.4, 12/2018, en-GB-DE (1)
JD00000 10-EN
with standard frames 50mm
S19
S25
S59
S75
S79
with frames for roof integration
S79 sol

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Summarization of Contents

2 Product support
2.1 Detailed information
Provides further information on the aleo solar website, complementing this manual.
2.2 Contact
Contact details for aleo solar GmbH, including address, phone, fax, email, and website.
2.3 Copyright
Information regarding copyright, reproduction, translation, and conversion of the manual.
4 Explanation of safety guidelines
4.1 Warnings and notes in this manual
Explains the structure of danger warnings: type, source, consequences, and measures.
4.2 Notes on modules
Explains the symbol indicating danger from electric current or voltage on modules.
5 About this manual
5.1 Detailed information for installers and planners
Provides information sources for installers and planners, including website and direct contact.
6 Handling aleo modules
6.1 Intended use
Describes the appropriate and inappropriate uses of aleo modules for power generation.
6.2 Personal protection
Details personal protection measures required when handling aleo modules.
7 Preparing for installation
7.1 Handling aleo modules
Guidance on storing, unpacking, checking, and transporting aleo modules safely.
7.2 Safety precautions
Safety precautions for installation, including falling objects, electrical hazards, and weather.
8 Mechanical Installation
8.1 Mounting orientation for modules
Instructions on module mounting orientation, including vertical, horizontal, and inclination.
8.2 Safety precautions
Safety precautions related to mechanical installation, such as avoiding drilling additional holes.
8.3 Improper mounting
Details on improper mounting techniques like using nails or welding and their consequences.
8.4 Intervals
Information on required intervals between modules to prevent mechanical tension from thermal expansion.
8.5 Avoiding seals
Recommendations on avoiding seals between modules and mounting surfaces for better operation.
8.6 Clearance under the modules
Ensuring space behind the laminate is free of objects for protection of back sheet and junction box.
8.7 Shadowing
Guidance on avoiding shadowing and its effects on module output and system performance.
9 Electrical installation
9.1 Connectors
Information on using compatible connectors to prevent overheating and fire hazards.
9.2 Laying the string cables
Guidelines for laying string cables to protect against damage and ensure weather protection.
9.3 Potential equalisation (earthing) of module frames
Explains potential equalization (earthing) requirements and measures to prevent electric corrosion.
9.4 Lightning protection
Details on lightning protection requirements and integration of arrestors for safety.
9.5 Parallel and serial connection
Guidelines for connecting PV modules in parallel and series for optimal system performance.
10 Details of mechanical mounting
10.1 Aligning the mounting profiles
Instructions on permissible and impermissible alignment of mounting profiles for module installation.
10.2 Clamp mounting for modules with standard frames
Detailed guide on arranging, dimensioning, and tightening clamps for standard framed modules.
10.3 Clamp mounting for modules with Solrif® frames
Guidance on clamp mounting for Solrif® frames and contacting aleo solar for system information.
10.4 Screw mounting
Information on screw mounting for standard frames and limitations for Solrif® frames.
10.5 Insertion mounting
Instructions for insertion mounting of modules with standard and Solrif® frames.
10.6 Load levels
Details on permissible load levels (pressure and suction) for different module types and frames.
10.7 Key to symbols
Explanation of symbols used in mounting diagrams for clamp and linear supports.
10.8 Mounting drawings for modules with standard frames
10.8.1 Modules S18, S19, S79, S59
Mounting drawings for modules S18, S19, S79, S59 at load levels I and II.
10.8.2 Module S25, S75
Mounting drawings for modules S25, S75 at load levels I and II.
10.8.3 Module P18, P19
Mounting drawings for modules P18, P19 across different load levels.
10.8.4 Module X59, X79
Mounting drawings for modules X59, X79 at load levels I and II.
11 For operators: maintenance
11.1 Inspections
Guidance on annual visual inspections of the generator, connections, and module condition.
11.2 Review
Recommendation for a thorough review every 4 years, including measurements and data evaluation.
11.3 Details for the inspections
Specific steps for mechanical and electrical inspections during maintenance checks.
11.4 Cleaning
Guidance on cleaning modules to maintain output, focusing on glass surfaces and dirt types.
11.5 Repairs
Instructions on how to handle module repairs, emphasizing contacting authorized technicians.
12 For operators: decommissioning
12.1 Safety precautions
Safety precautions to be observed before decommissioning aleo modules.
12.2 Disposal
Proper disposal methods for aleo modules at the end of their service life, advising against household waste.
12.3 Returns
Information on returning used or damaged PV modules through the PV Cycle scheme.
12.4 PV Cycle
Details on the PV CYCLE collection network for module waste disposal and recycling services.

Table of Contents