Tao Motor T125 Owner's Manual
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Tao Motor T125 Owner's Manual

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D125,T125 Owner's Manual
READ THIS MANUAL CAREFULLY! It contains
important safety and service information.

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  • Page 1 D125,T125 Owner’s Manual READ THIS MANUAL CAREFULLY! It contains important safety and service information.
  • Page 2 Please read carefully before operating this vehicle! This vehicle should only be assembled and prepped by an authorized Tao Motor Dealer or professional motorcycle mechanic. You should never try or attempt assembly of this vehicle; it should be done by professionals.
  • Page 3 INTRODUCTION Thank you for purchasing the D125, T125. This ATV is designed for years of reliable use and family fun. This manual will provide you with a good basic understanding of the features and operation of this ATV. This manual includes important safety information. It also includes general riding techniques, maintenance and inspection procedures.
  • Page 4 Product and specifications are subject to change without notice. IMPORTANT NOTICE The D125, T125 ATV is designed and manufactured for off-road use only. It is illegal and unsafe to operate this ATV on any public street, road or highway. This ATV complies with all applicable off-road noise level and spark arrester laws and NOTICE regulations.
  • Page 5 Please read and understand all of the labels on your D125, T125. These labels contain important information for safe and proper operation. Never remove any labels from your ATV. If a label becomes difficult to read or comes off, request a new replacement label from your local Tao Motor dealer.

  • Page 6: Table Of Contents

    TABLE OF CONTENTS Parking, Accessories & Modifications, Rear Cargo Rack....23 Engine Stop, Lanyard Cord & Remote ..........1,2 Gear Selector Lever..................24 Transporting ....................3 Description ..................... 4 Throttle Cable & Throttle Cable Adjustment ........25 Instrument Cluster ..................7 Front Brake Lever ..................
  • Page 7 SAFETY INFORMATION THE D125, T125 ATV IS NOT A TOY AND CAN BE HAZARDOUS TO OPERATE. MAKE SURE YOU UNDERSTAND ALL INSTRUCTIONS. PAY CLOSE ATTENTION TO THE WARNING AND CAUTION LABELS ON THE ATV. NEVER OPERATE THIS ATV WITHOUT PROPER TRAINING OR INSTRUCTION.
  • Page 8 SAFETY INFORMATION Always avoid operating an ATV on any paved surfaces, including sidewalks, driveways, parking lots and streets. FOR OFF-ROAD USE ONLY. This ATV is designed for operation by a single driver at least 10 years of age, without passengers. Never operate an ATV on any public street, road or highway, even a dirt or gravel road.
  • Page 9 SAFETY INFORMATION (continued) Never permit anyone other than an adult to start the ATV. Drain gasoline from the fuel tank and carburetor prior to transporting the ATV. Also for storage over 48hrs. The fuel tank and carburetor should be drained for any long periods of storage and for winter storage of the vehicle.

  • Page 10: Engine Stop Lanyard Cord & Remote

    ENGINE STOP LANYARD CORD & REMOTE The D125, T125 has two emergency-stop engine switches. The primary emergency engine shut off witch is the lanyard cord and the secondary is the wireless engine shut off key fob. The wireless engine shut off key fob has a limited range that varies in different conditions DO NOT RELY solely on the key fob as the emergency engine shut off swich, especially during operator training.
  • Page 11 LANYARD CORD: The lanyard cord is designed for use by an adult supervising the child operating the ATV. When using the engine stop switch cord, be sure the speed limiter on the handlebar is adjusted and the engine speed limits the ATV to a walking speed.

  • Page 12: Transporting

    TRANSPORTING THE ATV Avoid Carbon Monoxide Poisoning! All engine exhaust contains carbon monoxide, a deadly gas. Breathing carbon monoxide can cause headaches, dizziness, drowsiness, nausea, confusion, and eventually death. Carbon Monoxide is a colorless, odorless tasteless gas which may be present even if you do not see or smell any engine exhaust. Deadly levels of carbon monoxide can collect rapidly and you can quickly be overcome and unable to save yourself.

  • Page 13: Description

    DESCRIPTION LEFT SIDE RIGHT SIDE Air Filter Battery Front Cargo Rack Fuse 10 Amp Rear Cargo Rack Fuel Cap Front Shock Muffler Front Bumper Cover Gear Rear Shock Fuel On/Off Valve Spark Plug Rear Foot Spark Arrester Engine Oil Foot Rest Shift Lever Brake Dip Stick...

  • Page 14: Control Layout

    CONTROL LAYOUT Main Switch Engine Start / Stop switch Speed Limiter Instrument Cluster Front Brake Lever Lanyard Throttle Lever Start Button Ignition OFF Ignition ON CONTROLS & FUNCTIONS IGNITION SWITCH The positions of the ignition switch are as follows. Ignition ON All electrical systems are supplied with power, and the engine can be started. The key cannot be removed.

  • Page 15: Main Switch

    Lanyard cap must be pushed in all the way for the engine to start. DAYTIME RUNNING LIGHT This D125, T125 ATV is equipped with day time running light only . This ATV is not intended for night time riding. This ATV is not intended for night time riding .

  • Page 16: Instrument Cluster

    INSTRUMENT CLUSTER The Instrument cluster displays important information about the ATV. Make sure the rider is familiar with all the information displayed before riding ATV. Instrument cluster icons Gear indicator D,N,R When “D” is displayed on the instrument panel the forward gear in engaged. When “R”...

  • Page 17: Speed Limiter

    SPEED LIMITER The D125, T125 ATV is equipped with a vehicle speed limiter adjusting screw. Beginning riders should start with slowest setting to learn how to control this vehicle. Once the operator has demonstrated mastery of the ATV, the supervising adult can adjust speed limiter screw to increase the top speed . The vehicle speed limiter keeps the throttle from fully opening, even when the throttle lever is pushed to the maximum.

  • Page 18: Parking Brake

    PARKING BRAKE Use the parking brake before starting the engine or after parking the ATV, especially on a slope. This ATV is equipped with front axle parking brake. Front Axle Parking Brake: Apply the front brake lever and push down the lock button to apply the parking brake. Squeeze the front brake lever to release the parking brake.

  • Page 19: Choke Lever

    CHOKE LEVER Starting a cold engine requires a richer air-fuel mixture. Move the choke lever all the way up when starting a cold engine. Once the engine is warmed up return the choke lever all the way down in the running position. Choke Lever NOTICE For maximum engine life, never accelerate hard when the engine is cold or choke lever is in the...

  • Page 20: Fuel Tank Capacity

    FUEL TANK CAPACITY Gasoline and gasoline vapors are extremely flammable. To avoid fires, explosions and to reduce the risk of injury when refueling, follow these instructions. Before refueling, turn off the engine and be sure that no one is sitting on the vehicle.

  • Page 21: Fuel Tank Cap

    FUEL TANK CAP Remove the fuel tank cap by turning it counter clockwise. Turn the fuel tank cap fully clockwise to make sure it is securely closed Your ATV’s engine has been designed to use regular unleaded gasoline with a pump octane number of 91 or higher.

  • Page 22: Fuel Cock/Fuel Valve

    FUEL COCK/ FUEL VALVE FUEL COCK/ FUEL VALVE The fuel cock/valve supplies fuel from the tank to the carburetor. The fuel cock/valve lever positions are explained as follows and shown in the illustrations. FUEL OFF Arrow mark positioned over “OFF” position. Fuel is off and fuel will not flow to the carburetor. Always turn the fuel valve to the"‘OFF" position and allow the engine to idle until it burns remaining fuel in the line when the ATV is being stored.

  • Page 23: Seat

    SEAT To Remove Seat To remove the seat, pull the seat lock lever(#1) backward and then pull up the seat. The seat lock is located under the seat in the back of the ATV. To Install Seat Insert tab(#3) on the front of the seat into the seat holder(#2) and push down on the seat at the rear. Make sure that the seat is securely installed in place and will not move during operation.

  • Page 24: Battery & Location

    BATTERY Battery Removal 1. Make sure the ignition switch is set to the "OFF" position. 2. Remove seat 3. Disconnect the negative cable from the battery by unscrewing battery terminal bolt. 4. Disconnect the positive cable from the battery by unscrewing battery terminal bolt. 5.

  • Page 25: Battery Charging & Changing Fuse

    4. Reinstall seat. 3. Spare Fuse If a fuse continues to blow, contact your local Tao Motor dealer to check for electrical repair. Always use a fuse of the specified rating. Never use any substitute fuses or larger amp fuses than the original rated fuels.

  • Page 26: Pre-Ride Safety Checks

    Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment failure. Do not operate the vehicle if any problem is discovered. If a problem cannot be corrected by the procedures described in this manual, have the vehicle inspected by a Tao Motor dealer. ITEM ROUTINE...
  • Page 27 ITEM ROUTINE PAGE Throttle Lever • Make sure that operation is smooth. Lubricate cable and lever housing if necessary. • Check lever free play, and adjust if necessary. Control Cables • Make sure that operation is smooth. Lubricate if necessary. 25-27 Drive Chain •...

  • Page 28: Front & Rear Brakes

    Check the operation of the throttle lever. It must open smoothly and spring back to the idle position when released. If throttle is not operating properly DO NOT START ENGINE. Have a Tao Motor dealer correct the issue before operating this ATV.

  • Page 29: Wear Limits And Chassis Fasteners

    Check tire pressure with tire gauge to make sure that both front tires and rear tires are equally inflated and meet the recommended PSI specifications. All Tao Motor ATVs are installed with tubeless, low-pressure ATV valved tires. TIRE WEAR LIMIT When the tire groove decreases to 3mm (0.12 in) due to wear, replace the tire.

  • Page 30: Starting Engine

    STARTING ENGINE (COLD) Set the parking brake. (The engine can be started only when the rear front/rear brake lever is applied.) Turn the fuel valve lever to the "ON" position. Turn the ignition key to the "ON" position. Set "RUN" position on main switch. Set gear box to neutral position.

  • Page 31: Engine Break-In

    ENGINE BREAK-IN Proper engine break-in will increase the lifespan of your Tao Motor vehicle ATV. The engine break-in period is the initial 20 hours of operation. You should avoid maintaining a constant engine RPM and do not operate your ATV above 1/2 throttle during the break-in period.

  • Page 32: Parking, Accessories & Modifications, Rear Cargo Rack

    ATV’s electrical system, could results in a dangerous situation and possible loss of power or damage the engine. Installing aftermarket parts and/or accessories could void your Tao Motor factory warranty. See a Tao Motor dealer for more details.

  • Page 33: Gear Selector Lever

    GEAR SELECTOR LEVER This ATV is equipped with a 2 gear transmission gearbox, The gear shift lever is located on the left side of the ATV. When changing the transmission position, first apply the brakes to come to a complete stop, before moving the lever to the desired position. To Engage Forward Gear: Push forward on gear shifter lever, once the gear engages, release the shifter lever and it will return the center position.

  • Page 34: Throttle Cable & Throttle Cable Adjustment

    Check throttle lever free-play, adjust if necessary. NOTE Please check with Tao Motor dealer if throttle cable adjustment can not be adjusted properly. Normal throttle free-play is 5mm to 10mm 0.197 In to 0.394 Lubricate cable using silicone cable lubricant to reduce premature wear and to ensure proper movement of the cable.

  • Page 35: Front Brake Lever

    FRONT BRAKE LEVER Recommended brake service by certified Tao Motor technician. See your Tao Motor Dealer for details. Operating with improperly adjusted brakes could lead to a loss in braking ability and or cause an accident. Brakes can become very hot during prolonged braking or use. Never touch brakes until they are cool.

  • Page 36: Front Brake Lever Freeplay Lower Adjustment

    HYDRAULIC REAR BRAKE New brakes will not perform to their maximum efficiency until after their initial brake-in is complete. Use extra caution. Brake fluid replacement or brake system maintenance and repairs should be performed by an authorized Tao Motor dealer. NOTICE The brakes can be very hot after prolong use of the vehicle and can cause burns.
  • Page 37 Have your local Tao Motor dealer inspect brakes system for wear or damage. NOTICE Always contact your local Tao Motor Dealer if you have any concerns after inspecting your brake system for wear or damage. Recommended Brake Fluid Always use brake fluid type DOT 3 or 4.

  • Page 38: Engine Idle Adjustment

    ENGINE IDLE ADJUSTMENT If it is necessary to adjust the carburetor idle screw due to changed outside environmental conditions, to adjust carburetor idle screw as follows; Apply parking brake. Warm up the engine by running the vehicle. Adjust the carburetor idle screw until the desired idle RPM is reached. Turning the idle screw in (clockwise) to raise RPM. Turning the screw out (counterclockwise) will lower RPM.

  • Page 39: Adjusting Suspension Spring Preload

    Increased spring tension will stiffen the ride. Decreasing spring tension will soften the ride. The suspension was pre-set at the factory, but can be adjusted with a special NOTICE suspension adjustment tool available for purchase at your Tao Motor dealer. 1. Spring Preload Adjustment Ring 2. Position Indicator...

  • Page 40: Maintenance

    Due to the nature of the adjustments marked with a √ on the following chart, it is CAUTION recommended that service be performed by an authorized Tao Motor dealer. • Perform maintenance more often if you use your ATV under severe conditions, such as dirty or wet conditions to purge water or dirt contamination from grease fittings and other critical components.

  • Page 41: Getting To Know Your Atv

    GETTING TO KNOW YOUR ATV...
  • Page 42 If your child is a beginner or is inexperienced, he or she should take a training course, free of charge. The free training course is available to purchasers of new D125/T125s by calling (888)908-3816.
  • Page 43 Never carry a passenger. Carrying a passenger on this ATV greatly reduces your ability to balance and control this ATV. You could have an accident, resulting in severe injury or death to you and/or your passenger. The long seat is to allow the operator to shift position as needed during operation.
  • Page 44 Protective clothing Protective Goggles Protective Gloves Protective Boots Protective Helmet Do not operate after or while consuming alcohol or drugs. The operator’s performance capability is reduced by the influence of alcohol or drugs. Consuming alcohol or drugs could seriously affect your judgment, cause you to react more slowly, and affect your balance and perception.
  • Page 45 DURING RIDING Always keep your feet on the foot boards during operation; otherwise, they may contact the rear wheels. Removing even one hand or foot can reduce your ability to control the ATV or could cause you to lose your balance and fall off of the ATV. If you remove a foot from a foot board, your foot or leg may come into contact with the rear wheels, which could injure you or cause an accident.
  • Page 46 Never operate this ATV on any public street, road or highway, even a dirt or gravel one. You could collide with another vehicle. Know the terrain where you ride. Ride cautiously in unfamiliar areas. Stay alert for holes, rocks, or roots in the terrain, and other hidden hazards which may cause the ATV to upset.
  • Page 47 Do not ride in areas posted “no trespassing. ” Do not ride on private property without getting permission. OPERATING YOUR D125, T125 ATV: Select a large, flat off-road area to become familiar with your ATV. Make sure that this area is free of obstacles and other riders.
  • Page 48 STEERING YOUR ATV To achieve maximum traction while riding off road, the two rear wheels turn together at the same speed. Therefore, unless the wheel on the inside of the turn is allowed to slip or lose some traction, the ATV will resist turning. A special turning technique must be used to allow the ATV to make turns quickly and easily.
  • Page 49 Avoid higher speeds until you are thoroughly familiar with the operation of your ATV. Do not attempt to climb hills until you have mastered basic maneuvers on fl t ground. Always check the terrain carefully before attempting any hill. In all cases avoid inclines with slippery or loose surfaces, or obstacles that might cause you to lose control.
  • Page 50 Stalling, rolling backwards or improperly dismounting while climbing a hill could result in ATV overturning. If you cannot control the ATV, dismount immediately on the uphill side. DOWNHILL RIDING When riding your ATV downhill, shift your weight as far to the rear and uphill side of the ATV as possible.
  • Page 51 WATER CROSSINGS The ATV can be used to cross slow moving, shallow water of up to a maximum of 11 cm (3 in) in depth. Before entering the water, choose your path carefully. Enter where there is no sharp drop off, and avoid rocks or other obstacles which may be slippery or upset the ATV.

  • Page 52: Specification Chart

    SPECIFICATION CHART D125 ENGINE Fuel Tank ............... 0.92 Gal (3.5L) Type ............... Single-Cylinder Four-Stroke, Engine Oil ............SAE 15W40 ................. Air-Cooled, Automatic Climbing .............. ≥12° ................. Centrifugal Clutch Acceleration Noise Level ........ ≤80dB Displacement ..........107CC Recommended Tire Pressure ......5 PSI Bore X Stroke ..........
  • Page 53 SPECIFICATION CHART T125 ENGINE Fuel Tank ............... 0.92 Gal (3.5L) Type ............... Single-Cylinder Four-Stroke, Engine Oil ............SAE 15W40 ................. Air-Cooled, Automatic Climbing .............. ≥12° ................. Centrifugal Clutch Acceleration Noise Level ........ ≤80dB Displacement ..........120CC Recommended Tire Pressure ......5 PSI Bore X Stroke ..........

  • Page 54: Maintenance Chart

    Items marked with an asterisk should be performed by a dealer as they require special tools, data and technical skills. • Off-road vehicles require regular maintenance. The following items are critical to keep your Tao Motor ATV performing correctly. WHICHEVER COMES FIRST...
  • Page 55 GENERAL MAINTENANCE AND LUBRICATION CHART INITIAL EVERY WHICHEVER COMES FIRST Month CHECK OR km (mi) 1300 2500 2500 5000 MAINTENANCE JOB (200) (800) (1600) (1600) (3200) ITEM Hours Air Filter Element • Clean and replace if necessary. Every 20-40 hours (more often in wet or dusty areas) Front Brake* ...
  • Page 56 GENERAL MAINTENANCE AND LUBRICATION CHART CONTINUED WHICHEVER COMES FIRST INITIAL EVERY Month CHECK OR km (mi) 1300 2500 2500 5000 MAINTENANCE JOB (200) (800) (1600) (1600) (3200) ITEM Hours Wheel Hub • Check for looseness or damage, and replace if necessary. ...
  • Page 57 Lubrication CARBURETOR: Tao Motor recommends using a fuel stabilizer at all times to prevent the buildup of residue from stale or deteriorated fuel. If the vehicle is not in operation for 20 days or more fuel residue can form in jets and passages causing the vehicle not to start.
  • Page 58 PERIODIC MAINTENANCE RECORD MAINTENANCE SERVICING DATE SERVICING DEALER OR PERSON REMARK INTERVAL PERFORMED...

  • Page 59: Engine Oil

    ENGINE OIL The engine oil level should be checked before each ride. In addition, always follow the maintenance schedule for oil changes as shown in the maintenance schedule. Your new vehicles engine comes with shipping oil, shipping oil must be changed before the engine NOTE is started for the first time.
  • Page 60 To change the engine oil 1. Place the ATV on a level surface. 2. Place an oil pan under the engine to collect the used oil. 3. Remove the engine oil filler cap, and then remove the engine oil drain bolt to drain the oil from the crankcase.

  • Page 61: Cleaning Air Filter Element

    CLEANING AIR FILTER ELEMENT The air filter element should be serviced at the intervals specified in the periodic maintenance and lubrication chart. Clean and replace as needed. Clean and replace air filter more frequently if used in dusty or dirty areas. Never use low-flash-point solvents or gasoline to clean the air filter element because the engine could catch fire or explode.

  • Page 62: Spark Plug

    SPARK PLUG Checking the spark plug The spark plug is an important engine component, which is easy to check. The spark plug should be removed and checked in accordance with the periodic maintenance and lubrication chart. To remove the spark plug 1.

  • Page 63: Drive Chain & Adjustment

    DRIVE CHAIN Checking Drive Chain Slack The drive chain slack should be checked before each ride. How to check for drive chain slack; 1. Place the ATV on a level surface. 2. Move the ATV back and forth to locate the tightest portion of the drive chain, and then measure the drive chain slack as shown. 3.
  • Page 64 To adjust the drive chain slack 1. Loosen axle carrier/housing bolts. 2. For all Tao Motor models equipped with chain tensioner, always do the following; lift and hold the chain tension off the chain to release chain tension until the chain adjustment is completed.
  • Page 65 To tighten drive chain, 1. Loosen the chain adjuster nut(#1) on the back side of the carrier/housing. 2. Tighten the chain adjuster nuts(#2) to move the carrier/housing forward. 3. When proper chain slack is achieved tighten chain adjuster nuts (#1,3). To loosen drive chain, 1.

  • Page 66: Cleaning Spark Arrester

    CLEANING SPARK ARRESTER Be sure the exhaust pipe and muffler are cool before cleaning the spark arrester. 1. Unscrew the 3(8mm) bolts (#4) securing the muffler end cap to muffler by using a 8mm socket wrench. 2. Unscrew the 3 Phillips screws (#5) securing spark arrester to muffler. 3.

  • Page 69: Commonly Asked Questions

    Why didn't I get an assembly instruction manual? This vehicle should only be assembled and prepped by authorized Tao Motor Dealer or professional motorcycle mechanic. You should never to try to attempt assembly of this vehicle, it should be done by professionals. Death or serious injury could result from failure to follow these warnings...

  • Page 70: Emission Control System Warranty

    30 days. As the vehicle owner, you should be aware that Tao Motor may deny your warranty coverage if your vehicle or a part has failed due to abuse, neglect, improper maintenance or unapproved modifications.
  • Page 71 United States Environmental Protection Agency for the periods specified above. Coverage. Warranty defects shall be remedied during customary business hours at any authorized Tao Motor’s dealer located within the United States of America in compliance with the Clean Air Act and applicable regulations of the United States Environmental Protection Agency.
  • Page 72 Additional Information. Any replacement part that is equivalent in performance and durability may be used in the performance of any maintenance or repairs. However, Tao Motor is not liable for these parts. The owner is responsible for the performance of all Required maintenance.
  • Page 73 Find important product information and how-to videos on our website www.taomotor.com...

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