Table of Contents
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Operation and Maintenance
Instructions Manual
ZE / ZF MODEL ENGINES
FOR
FIRE PUMP APPLICATIONS
Clarke UK, Ltd.
Clarke Fire Protection Products, Inc.
Unit 1, Grange Works
100 Progress Place
Lomond Road
Cincinnati, OH 45246
Coatbridge
U.S.A.
ML5 2NN
United Kingdom
TELE: +44(0)1236 429946
TELE: +1.513.771.2200 Ext. 427
FAX: +44(0)1236 427274
FAX: +1.513.771.5375
www.clarkefire.com
C136142 revH
11/18
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Table of Contents
Troubleshooting
Related Manuals for Clarke ZF
Summarization of Contents
Introduction to Engine Operation
Engine Model and Identification
Explains engine identification plates and model number breakdown.
Engine Safety and Precautions
General Engine Safety Rules
Provides essential safety recommendations for engine operation and handling.
Installation and Operation
Typical Fire Pump Installation Overview
Illustrates a standard fire pump installation with key components.
Engine Installation Guidelines
Cooling System Installation Requirements
Details requirements for installing the engine's cooling system for optimal performance.
Driveshaft Coupling Alignment
Driveshaft Alignment Procedure
Step-by-step guide for checking and achieving correct driveshaft alignment.
Engine Starting and Stopping
Engine Start-Up Procedure
Comprehensive steps for starting the engine, including manual operation.
Engine Stop Procedure
Methods for safely stopping the engine using the controller or gauge panel.
Engine Systems Overview
Fuel System Details
Details diesel fuel specifications, quality, and storage requirements.
Fuel System Maintenance
Fuel System Bleeding Procedure
Critical steps for bleeding air from the fuel system and safety precautions.
Air and Exhaust Systems
Standard Air Cleaner Servicing
Information on the reusable air cleaner, its servicing, and replacement.
Lubrication System Maintenance
Checking Engine Oil Level
Instructions on how to accurately check the engine oil level.
Engine Oil Change Procedure
Step-by-step guide for draining and refilling engine oil.
Cooling System Maintenance
Engine Coolant Selection and Use
Covers coolant selection, water quality, inhibitor, and filling procedures.
Cooling System Procedures
Coolant Inhibitor Importance
Explains the critical role of coolant inhibitors and their proper maintenance.
Cooling System Filling Procedure
Steps for correctly filling the cooling system and purging air pockets.
Raw Water Supply for Heat Exchangers
Engine Cooling Loop System
Description of the cooling loop system for heat exchanger cooled engines.
Electrical System Overview
Electrical System Wiring Diagrams
Refers to diagrams for electrical connections of engine components.
Drive Belt and Speed Switch Maintenance
Drive Belt Tension and Adjustment
Instructions for inspecting and adjusting drive belt tension.
Speed Switch and Overspeed Protection
Explains the function of the speed switch and overspeed protection.
MECAB Troubleshooting - Sensor Malfunctions
MECAB: 2 Blinks - Overcurrent Alarm Circuits
Troubleshooting for overcurrent on alarm circuits indicated by 2 blinks.
MECAB: 5 Blinks - Sensor Malfunctions
Troubleshooting for sensor malfunctions indicated by 5 blinks.
Engine Battery and Speed Adjustment
Engine Battery Requirements
Specifies battery type, CCA, and reserve capacity needed for engines.
Engine Speed Adjustment Procedure
Steps for adjusting engine speed using the governor's adjustment screw.
Maintenance Schedule
Routine Maintenance Schedule
Schedule for routine maintenance tasks based on engine usage.
Troubleshooting Engine Issues
Genuine Spare Parts
Information on ordering genuine Clarke spare parts, including contact details.
Product Warranty Information
Clarke Component Warranty Details
Details warranty duration, coverage, exclusions, and responsibilities for Clarke components.
Deutz Engine Warranty and Fire Pump Ratings
Deutz Engine Warranty Details
Outlines the warranty policy for Deutz engine components.
Fire Pump Engine Power Rating
Explains the power rating and usage guidelines specific to fire pump applications.
Appendices and References
Warranty Period Appendix
Presents the warranty coverage period in months and hours.
Installation & Operation Data Reference
Refers to external documentation for detailed installation and operation data.
Wiring Diagrams Reference
Refers to external documentation for electrical wiring diagrams.
Parts Illustration Drawing Reference
Refers to external documentation for visual parts identification.
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