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Snowmobiles
2007 120 Dragon
Service manual
Polaris 2007 120 Dragon Service Manual
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
2007 Dragon 120
Chapter 1
Specifications
2006 120 Pro X
2005 Pro X 120
2004 120 Pro X - 2003 120Xc Sp
2002 120 XC Sp -2001 120 Xcr
2000 120 Xcr
Chapter 2 General 2
Abbreveations
Gearing
How to Use this Manual
Jetting
Models Listed
Snowmobile Number Designations
Model Number Designation Example
Vehicle Identification Number (Vin)
Tunnel Decal
Vin Number Designation
Publication Part Numbers
Misc. Publications
2007 Service Publications
General Reference
Standard Bolt Torque Specification
Stroke Gasoline / Oil Pre MIX
Gasoline Volatility
Sae Tap Drill Sizes
Metric Tap Drill Sizes
Decimal Equivalents
Glossary of Terms
Special Tools
Chapter 3 Maintenance
Maintenance Program
Lubrication
Clutch Greasing
Chain Maintenance
Oil Level
Suspension
Throttle Cable Lubrication
Choke Cable Lubrication
Chain Tensioner
Chain Tensioner Inspection
Fluid Change
Oil Change
Cable Inspection/Adjustment
Brake Cable Inspection
Brake Cable Adjustment
Throttle Lever Free Play
Track Maintenance
Track Maintenance Warnings
Track Alignment
Track Tension
Rear Idler Wheels
Track Warm up
Spark Plug
Spark Plug Selection
Steering System
Steering Inspection
Steering Adjustment
Carburetor
General Carburetor Information
Carburetor Adjustments
Cleaning
Air Filter
Electrical
Electrical Connections
Exhaust
Exhaust Inspection
Fuel Valve & Fuel Lines
Storage
Chassis and Hood
Front Suspension
Clutch and Drive System
Controls and Linkage
Electrical Connections
Carburetor/Throttle Body
Fuel System
Corrosion
Shocks
Chapter 4 Engine / Carburetor / Clutch
General Information
Warnings
Torque Specifications
Clearance Data & Limits
Cylinder Head
Cylinder / Piston
Connecting Rod
Cam Shaft / Valves
Engine Maintenance
Daily Maintenance
Initial 20 Hours Maintenance
Inital 50 Hours Maintenance
Every 100-200 Hours Maintenance
Every 500-600 Hours Maintenance
Every 1000 Hours Maintenance
Engine Removal
Removal
Engine Installation
Installing the Engine
Engine Components
Cylinder & Crankcase
Main Bearing Cover
Crankshaft
Connecting Rod and Piston
Piston Rings
Camshaft
Valve Arrangement
Cylinder Head
Governor System
Cooling System
Lubrication
Ignition System
Decompression System
Carburetor
Air Filter
Engine Component Locations
Engine Disassembly
Preperations & Suggestions
Engine Desassembly
Engine Assembly
Precautions for Reassembly
Engine Reassembly
Engine Break in
Decompression System
Fuel Delivery
Pilot System
Main System
Choke System
Disassembly and Reassembly
Recoil Starter
Dissassembly
Assembly
Clutch
Clutch Service
Fuel Tank
Fuel Tank Removal
Fuel Tank Installation
Trouble Shooting
Fuel System
Ignition System
Compression System
Engine Misfires
Engine Stops
Engine over Heats
Engine Knocks
Engine Backfires through Carburetor
Chapter 5 Body/Steering
Torque Applications
Handlebar Adjustment
Inspection
Rod End Engagement
Rod End Procedure
Steering
Toe Adjustment
Ski Spindle/Bushing Installation
Ski Spindle/Bushing Removal
Radius Rod Replacement
Skag Replacement
Tie Rod Replacement
Body
Ifs Shock Replacement
Trailing Arm Replacement
Decals
Troubleshooting
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Quick Links
1
2000 120 Xcr
2
Carburetor
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Table of
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Chapters
Table of Contents
4
Chapter 2 General 2
16
Chapter 3 Maintenance
28
Chapter 4 Engine / Carburetor / Clutch
40
Chapter 5 Body/Steering
74
Table of Contents
Troubleshooting
FUEL TANK
72
TROUBLESHOOTING
81
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