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Table of Contents
Related Manuals for Madill 4000
Summary of Contents for Madill 4000
- Page 1 3000/4000 LOG LOADER OPERATION & MAINTENANCE MANUAL...
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Page 2: Table Of Contents
TABLE OF CONTENTS SAFETY INDICATORS ...................... 1 FOREWORD ........................2 MACHINE OVERVIEW ...................... 3 GENERAL LAYOUT ......................4 EMERGENCY EXIT ......................5 Emergency Exit Operation ...................... 5 Emergency Roof Exit ......................5 Outside Release:........................6 Alternative Side Window Exits ....................6 SAFETY PRECAUTIONS .................... - Page 3 Swing Drive Gearbox ......................33 Track Drive Gearbox......................33 Tracks, Rollers & Rails ......................34 Third Party/Second-Hand Attachments ................34 3000 Log Loader Service & Lubrication Chart ..............36 4000 Log Loader Service & Lubrication Chart ..............37 GENERAL INFORMATION ....................38...
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Page 4: Safety Indicators
SAFETY INDICATORS For your safety it is imperative to read and comprehend this operator’s manual before operating or providing service on the Madill Log Loader. Through this manual these symbols will be used to draw your attention to safety information. -
Page 5: Foreword
When ordering parts, please include the Madill serial number of the machine and Volvo serial number of the engine. Between boom pins Note: Madill reserves the right to make technical changes on the machine without notice. -
Page 6: Machine Overview
MACHINE OVERVIEW When the machine is first delivered, it is important to go through a series of inspections and checks before placing the machine in service. When checking for leaks in the Checking the positions of the shipping blocks hydraulic system, use a piece of supporting the machine can indicate damage that may have occurred during shipping. -
Page 7: General Layout
GENERAL LAYOUT... -
Page 8: Emergency Exit
EMERGENCY EXIT The Madill Log Loader is equipped with an emergency exit. To ensure the proper operation of this exit, regular inspection and proper maintenance is essential. The latch and knobs should be checked for proper operation regularly and lubricated as required. -
Page 9: Outside Release
Outside Release: 1. Unscrew the two outside star knobs and remove them. 2. Push threaded rods through emergency exit housing. 3. Swing window open. Alternative Side Window Exits Inside Release: 1. Unscrew the three star knobs that run up the edge of the window 2. -
Page 10: Safety Precautions
SAFETY PRECAUTIONS Before you start Know your machine; become familiar with the machine’s work envelope/area. Adhere to proper cleaning and maintenance schedules. Do not operate the machine without wearing PPE as per your worksite and/or local regulations. Ensure protective guards are in place. -
Page 11: Travelling
Travelling Always ensure that the working area is free of persons before swinging or travelling the machine. Never get on or off the machine while it is in motion. Lock the swing brake when you travel. Cross obstacles at an angle and at low speed. Watch to see that your boom clears all obstacles. -
Page 12: Fire Prevention
Fire prevention Due to the operating conditions found in mechanized logging there are significant fire hazards that can arise over time if the equipment is not kept clean and well maintained on a continual basis. In order to minimize the fire hazards present on the machine it is important to reduce or eliminate both potential sources of fuel for a fire and potential sources of ignition. -
Page 13: Welding Precautions
Welding Precautions When welding, the following must be done to avoid damage to the machine electrical systems. 1. Turn the night switch to the OFF position as per the Night Switch procedure in this manual. Welding on engine or engine mounted components is NEVER recommended. -
Page 14: Fuse Panel
Fuse Panel Every circuit on the machine is protected by a fuse located in either MVEC #1 or MVEC #2 on If the fuse blows a second time, the the wall in the cab riser. If a fuse blows it MUST circuit must be inspected and tested be replaced with one of the correct value (see for shorts or malfunctioning parts. -
Page 15: Fuse Ratings
Fuse Ratings MVEC-1 MVEC-2 FUSE FUNCTION LABEL RATING FUSE FUNCTION LABEL RATING Low Beam Lights LHTS_LO Not Used High Beam Lights LHTS_HI Blower High Horn HORN Wash Pump HFX48 Load Power #1 HFX48_LP1 Blower Low HFX48 Load Power #2 HFX48_LP2 Wiper HFX48 Load Power #3 HFX48_LP3... -
Page 16: Machine Functions
MACHINE FUNCTIONS Heeler Joystick Controls Note: Operator can customize joystick function through touch screen display... -
Page 17: Butt N' Top Joystick Controls
Butt N’ Top Joystick Controls Note: Operator can customize joystick function through touch screen display... -
Page 18: Keypad Controls
Press sequence: ON/OFF Throttle Control Press Sequence Brings idle to 2000 rpm for 3000 or 1650 rpm for 4000 Brings idle to 1800 rpm for 3000 or 1500 rpm for 4000 Brings idle to 1200 rpm for 3000 or 900 rpm for 4000... -
Page 19: Key Switch
Air Conditioning Unit The air conditioning unit in your Madill machine must be cycled on a bi-weekly basis to ensure that the compressor seals remain lubricated. Refrigerant may leak from the compressor if the unit is not run regularly, particularly over the fall and winter months. -
Page 20: Stereo
Stereo The stereo control is located in the left arm rest and is connected to two rear mounted speakers. See manufacturer’s operator manual for complete instructions. Basic Functions Power Press the JENSEN power button (1) to turn the unit on/off. Restore Factory Settings Perform the following steps to reset the radio to factory default settings: 1. - Page 21 Audio Menu Press and hold the MODE button (8) to access the audio menu. Press the MODE button repeatedly to adjust the following settings: BASS, TREBLE, BALANCE, FADER, AS and PS. Use the VOL+/- buttons (3, 2) to choose a value for each setting. See “Radio Mode” for instructions regarding the Auto Store (AS) and Preset Scan (PS) features.
- Page 22 USB Mode Insert/Remove USB Device You can connect a USB device directly to the USB interface at the rear of the radio for playback of compatible files. Playback begins automatically. Press the MODE button (8) to switch to USB mode from another source. Play/Pause (USB) During USB playback, press the MUTE button (9) to play or pause the selected track.
- Page 23 Pairing a Bluetooth Device Before you begin, consult the owner’s manual for the Bluetooth device you want to pair with the MS30BT. 1. Make sure the device is on and ready to receive a signal from the MS30BT. With the MS30BT in “BT MODE”, press and hold the MODE (8) button.
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Page 24: Seat Controls
Seat Controls Seat MAX load is 400lb; overloading the operator’s seat may result in premature failures and voided warranty 1. Handle for seat depth adjustment. 2. Handle for seat angle adjustment. 3. Handle for height adjustment and for weight adjustment. 4. -
Page 25: Secondary House Tilt Location
Secondary House Tilt Location The Madill Log Loader is equipped with the standard house tilt controls located on the keypad. In the unlikely event where cab power/control is lost the machine is equipped with a house tilt override. In standard operating configuration the rocker switch located in the cab riser (see picture) controls the cab tilt function. -
Page 26: Interface & Warning Lights
INTERFACE & WARNING LIGHTS Main Display... -
Page 27: Warning Lights And Buzzers
Warning Lights and Buzzers SIGNAL LIGHT BUZZER DERATE Check Engine Pilot locked Pilot Unlocked Oil Filter Hydraulic Filter Low Hydraulic Oil High Hydraulic Oil Temperature Fan Reverse Rad Door Cab Door Rear Light Work Lights Seat Belt Preheat Exhaust After Treatment System... -
Page 28: Climate Control
Climate Control Return to home screen Defrost mode Unit selection (Celsius/Fahrenheit) Air recirculation Max Defrost mode Decrease temperature Increase temperature AC/Heat mode selection Decrease fan speed Increase fan speed... -
Page 29: Joystick Set-Up
Joystick Set-up Use the button to scroll the red marker through to the control you wish to change Once the control you wish to change is highlighted red, press the button to scroll through the available options When you have found your new desired control press you wish to set, simply press the button until the red highlighting around the symbols disappears... - Page 30 Idle at 1200 RPM for 3000 900 RPM for 4000 o As soon as hydraulic function is applied bump up to 2000 RPM for 3000 1650 RPM for 4000 o After 15 seconds idle time bump down to 1200 RPM for 3000...
- Page 31 Live Engine Monitoring Display This screen displays live operating information for the engine Live Machine Monitoring Display This screen displays live operating information of the machine Engine Fault Code Display This screen is available in a landscape orientation only. Here the engine will display all necessary information for the operator to service or diagnose repairs as required...
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Page 32: Engine Coolant/ Hydraulic Oil Temperature
Engine Coolant/ Hydraulic Oil Temperature A gauge is provided to monitor engine coolant temperature (Red inside needle). Normal operating range for coolant is 180-200°F (82-93°C). An alarm will sound if engine coolant approaches 221°F (105°C). Engine derate will occur at 225°F (107°C). A gauge is provided to monitor Hydraulic oil temperature (outside orange needle). -
Page 33: Fuel/ Def Level Gauge
Fuel/ DEF Level Gauge Gauges are provided to monitor the level of Fuel and DEF on board the machine. The Fuel level is shown with the inside green needle and the DEF level is shown with the outside blue needle. Low Fuel/ DEF Low level indicators will appear when approximately 100 liters of fuel or 5L (1.3gal) of DEF remain in the tanks. -
Page 34: Service & Lubrication
SERVICE & LUBRICATION In order to properly protect your machine and get the best performance with the longest life; schedules of preventive maintenance and lubrication must be adhered to. All maintenance and lubrication schedules are guidelines based upon normal cycles under average working conditions. -
Page 35: Fuel Tank
Fuel Tank Fill the tank daily or as required with diesel fuel. Location of the filler cap is on the top of the tank at the rear of the upper grated platform. Ensure adequate fuel level is maintained. Hydraulic Oil Tank Check this daily for oil level. -
Page 36: Engine Oil Filter
Engine Oil Filter The remote oil filters are located on protective fan guard at the front of the engine. Service the oil filter as per lubrication and maintenance chart. Hydraulic Return Filter The Hydraulic return filter is equipped with a gauge displaying OK or CHANGE. Look at the gauge while the machine is running, change return filter when the needle enters the CHANGE zone. -
Page 37: Tracks, Rollers & Rails
Third Party/Second-Hand Attachments In the event a Madill log loader is fitted with an attachment that is third-party or second- hand, it is mandatory that a dual flow hydraulic oil filter be installed in-line such that the end tool is isolated from all other hydraulic components. Operating unfiltered used attachments can cause severe damage to other hydraulic components on the machine. -
Page 39: 3000 Log Loader Service & Lubrication Chart
3000 Log Loader Service & Lubrication Chart... -
Page 40: 4000 Log Loader Service & Lubrication Chart
4000 Log Loader Service & Lubrication Chart... -
Page 41: General Information
GENERAL INFORMATION 3000 MADILL LOG LOADER MACHINE INFORMATION Deck Width - ft. (m) 11’7” (3.53) Tail Swing - ft. (m) 10’7” (3.23) Undercarriage Width - ft. (m) 11’11” (3.63) Travel Speed – mph (kph) 2.9 (4.7) Swing Torque - ft. lbs. (Nm) - Page 42 4000 MADILL LOG LOADER MACHINE INFORMATION Deck Width - ft. (m) 12'4" (3.76) Tail Swing - ft. (m) 11'6" (3.50) Undercarriage Width - ft. (m) 12'6" (3.81) Travel Speed – mph (kph) 2.9 (4.7) Swing Torque - ft. lbs. (Nm)
- Page 44 Madill Equipment 9896 Galaran Road, P.O. Box 2128 Sidney, BC Canada V8L 3S6...
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