PFT MINICUT Operating Manual

PFT MINICUT Operating Manual

Hot wire cutting tool
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Table of Contents
2013-07-24
Operating Manual
HOT WIRE CUTTING TOOL
PFT CUTMASTER and PFT MINICUT
Overview - Operation - Spare parts lists
PFT CUTMASTER 1100/310
PFT CUTMASTER 1300/310
PFT CUTMASTER with cutter for rafters
PFT cutter for rafters for CUTMASTER
PFT MINICUT
Article number of the operating manual: 00 43 36 09
Article number 00 25 66 38: PFT CUTMASTER 1100/310
Article number 00 29 30 72: PFT CUTMASTER 1300/310
Article number 00 41 95 49: PFT CUTMASTER 1100/310 including cutter for rafters
Article number 00 41 89 89: PFT CUTMASTER 1100/310 with device for cutters for rafters
Read the operating manual prior to starting any work!

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Summarization of Contents

General Information
Information regarding the operating manual
Guidance on how to use and interpret the operating manual for safe operation.
Keeping the manual for future reference
Instructions on storing the manual for its entire service life.
Symbol explanation
Explanation of warning signs and symbols used in the manual.
Restriction of liability
Manufacturer's disclaimer regarding damage from improper use or modifications.
Copyright
Terms regarding the manual's content and usage restrictions.
Spare parts
Information on availability and ordering of spare parts.
Customer service
Contact information for technical help and product support.
Safety
Responsibility of the operator
Defines the operator's duties for safe operation and maintenance.
Operating personnel
Details required qualifications and responsibilities for personnel.
Unauthorised personnel
Guidelines for managing unauthorized individuals in the work area.
Testing
Requirements for annual testing of the tool by an electrician.
Using the PFT CUTMASTER
Intended use of PFT CUTMASTERS
Specifies the designed purpose and applications for the PFT CUTMASTER.
Intended use of PFT MINICUT
Specifies the designed purpose and applications for the PFT MINICUT.
Danger due to improper use
Highlights risks and consequences of using the tool incorrectly.
Advantages of PFT CUTMASTER
Highlights the benefits and features of the PFT CUTMASTER tool.
Special Risks
Electric current
Details dangers and safety measures related to electric current.
Dirt and objects lying around
Warns about tripping hazards and necessary precautions.
Safety equipment
Emphasizes the importance and proper use of safety equipment.
Labelling
Instructions for maintaining legible safety and warning signs.
Personal Protective Gear
Wear in principle
General recommendations for protective clothing and gear.
Wear for special work
Specific protective equipment for specialized tasks.
Work for Rectifying Faults
Reaction in the event of faults
Procedures to follow when immediate danger or faults occur.
Faults
Identifies common faults and their potential causes.
Table of faults
A detailed table of faults, causes, solutions, and rectification responsibilities.
Main Switch and Accident Procedures
Main switch
Description of the main on/off switch and its emergency stop function.
Reaction in case of danger and in case of accidents
Preventive measures and actions to take during emergencies or accidents.
Technical Data
Technical data PFT CUTMASTER 1100/310
Specifications for the CUTMASTER 1100/310 model.
Connection values
Electrical connection requirements and specifications.
Technical data PFT MINICUT
Specifications for the PFT MINICUT model.
Technical data PFT CUTMASTER 1300/310
Specifications for the CUTMASTER 1300/310 model.
Name plate
Information found on the machine's identification plate.
Overview of CUTMASTER Models
Overview of CUTMASTER 1100/310
Labeled diagram identifying components of the CUTMASTER 1100/310.
Overview of CUTMASTER 1300/310
Labeled diagram identifying components of the CUTMASTER 1300/310.
Examples for Using CUTMASTER
Overlap cuts
Demonstrates how to perform overlap cuts using the depth stop.
Cuts
Shows how to make cuts for cable ducts or drainage pipes.
Mitre cuts
Explains how to adjust the cutting bow for mitre cuts.
Angular cuts
Details how to set and lock support brackets for angular cuts.
Rafter cuts
Instructions for achieving precise rafter cuts with the tool.
PFT MINICUT
PFT MINICUT 140mm in the case
Description and contents of the MINICUT 140mm set.
Advantages of MINICUT
Highlights the benefits and features of the PFT MINICUT.
PFT MINICUT 230mm in the case
Description and contents of the MINICUT 230mm set.
Transport and Packaging
Safety instructions for transport
Crucial safety guidelines for handling and transporting the device.
Transport inspection
Procedures for checking delivery for completeness and damage.
Transport by a person
Method for manually transporting the folded CUTMASTER.
Car transport
How to transport the folded CUTMASTER in a vehicle.
Crane transport Cutmaster 1100/310
Instructions for safely lifting and transporting via crane.
Preparation
Operating condition CUTMASTER 1100/310
Steps to set up the CUTMASTER 1100/310 for operation.
Operating condition CUTMASTER 1300/310
Steps to set up the CUTMASTER 1300/310 for operation.
Position in the open CUTMASTER 1100/310
How to position the CUTMASTER 1100/310 for free-standing work.
Position in the open CUTMASTER 1300/310
How to position the CUTMASTER 1300/310 for free-standing work.
Power connection
Instructions for safely connecting the tool to the power supply.
Main cutting bow and supporting angle
Adjusting the cutting bow and supporting angles for use.
Storage screw for support angle
How to use the storage screw to set angles.
Stop screw for cutting depth
Setting the cutting depth using the stop screw.
Storage screw for depth stop
Using storage screws for consistent depth settings.
Storage screw for swivel unit
Adjusting the cutting wire angle with the swivel unit.
Commissioning the PFT CUTMASTER
PFT CUTMASTER cutting process
Step-by-step guide to performing cuts with the CUTMASTER.
PFT CUTMASTER with cutter for rafters
Instructions for using the cutter attachment for rafters.
Fuse Protection
Transformer
Information on the transformer's dual protection and fuse replacement.
Change the Cutting Wire
Secure against restarting
Procedures to ensure the tool is safe before maintenance.
Spare cutting wire
Details about spare cutting wire rolls and article numbers.
Cutting wire storage above
Method for storing the cutting wire at the top of the unit.
Cutting wire storage below
Method for storing the cutting wire at the bottom of the unit.
Maintenance
Safety
Safety precautions for maintenance personnel and electrical systems.
Cleaning
Cleaning the cutting wire
Instructions for cleaning the cutting wire safely.
Cleaning the ball slide rails
Procedures for cleaning and lubricating the ball slide rails.
Cleaning CUTMASTER
General cleaning guidelines for the tool.
Avoiding moisture
Precautions to prevent moisture damage to the tool.
Disassembly
Safety
Safety measures and personnel requirements for disassembly.
Disassembly
Steps for dismantling the device safely and environmentally.
Disposal
Guidelines for environmentally friendly disposal of components.
Spare Parts Drawing and List
Spare part drawing of PFT CUTMASTER 1100
Illustrated list of spare parts for the CUTMASTER 1100 model.
Spare parts list of PFT CUTMASTER1300
List of spare parts for the CUTMASTER 1300 model.
Test Suggestions for Annual Inspection
Test suggestions for annual inspection
Checklist and guidelines for performing annual safety inspections.

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