BGU KSA 380 E Original Instruction Manual
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BGU KSA 380 E Original Instruction Manual

Firewood chainsaw-processor
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Original Instruction Manual
before starting and using your machine!
Firewood Chainsaw-Processor
KSA 380 Z / KSA 380 E
- Set-up & installation
- Use
- Maintenance
- Accessories
Carefully read these instructions
Südharzer Maschinenbau GmbH
99734 Nordhausen, Helmestraße 94
Service Tel. 0 36 31 / 62 97 104 • Fax 0 36 31 / 62 97 111
Internet: www.bgu-maschinen.de
e-mail: info@bgu-maschinen.de
Seite 1

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Summary of Contents for BGU KSA 380 E

  • Page 1 Original Instruction Manual Carefully read these instructions before starting and using your machine! Firewood Chainsaw-Processor KSA 380 Z / KSA 380 E - Set-up & installation - Use - Maintenance - Accessories Südharzer Maschinenbau GmbH 99734 Nordhausen, Helmestraße 94 Service Tel. 0 36 31 / 62 97 104 • Fax 0 36 31 / 62 97 111 Internet: www.bgu-maschinen.de...
  • Page 2 This statement of compliance does not apply to machines that have been modified by the customer without manufacturer’s written approval. The manufacturer will not be responsible for such modified equipment and machines. Firewood chainsaw-processor Machine type: KSA 380 Z / KSA 380 E Model: Serial Number: See manufacturer’s label Applicable European Standards:...

  • Page 3: Table Of Contents

    CONTENTS Page Product overview -------------------------------------------------------------------------------------------- 4 Safety pictograms and warning labels ---------------------------------------------------------------- 5 General information ----------------------------------------------------------------------------------------- 7 Delivery and transport claims ------------------------------------------------------------------------------- 7 Safety ------------------------------------------------------------------------------------------------------------ 8 Operation safety rules ---------------------------------------------------------------------------------------- 8 Mandatory application field- --------------------------------------------------------------------------------- 9 Operation -------------------------------------------------------------------------------------------------------- 10 About the electric system ------------------------------------------------------------------------------------ 11 About the hydraulic system ---------------------------------------------------------------------------------- 11 Initial check-ups ------------------------------------------------------------------------------------------------ 12 Adjusting the ram stroke length ----------------------------------------------------------------------------- 12...

  • Page 4: Product Overview

    1. Machine overview timber hold-down belt conveyor control lever winch stop lever infeed belt wedge safety hood adjuster Seite 4...

  • Page 5: Safety Pictograms And Warning Labels

    Safety pictograms and warning labels 1. Operation safety label “Max pressure: 200 bars” Maximum operating pressure is 200 bars. 2. Machine safety label max. 420 Rev./min. PH-6504, 6538 This label shows the max admissible number of PTO shaft revoluti- Auswurf geöffnet, geschlossen ons.
  • Page 6 „Product identification“ This label shows the company details of the manufacturer and the main machine technical data. 13. Manufacturer Logo „BGU-Maschinen“ Logo 14. Operation safety label “Short instructions” This label reminds the user about the correct timber cutting procedure: • Right hand operates the multifunctional control lever and •...

  • Page 7: General Information

    You have now joined the BGU worldwide family. We are confident that our equipment will be up to all your expectations and assure you a long lasting quality and performance.

  • Page 8: Safety

    - No additional customised protections or tools are provided on board of the machine, other than the ones designed and supplied by the manufacturer. - Make sure to process only logs and timber that are free from foreign inclusions such as nails, screws or other hard material. - Only use original BGU spare parts! Seite 8...

  • Page 9: Mandatory Application Field

    4.2 Mandatory application field Chainsaw fi rewood processors are one-man operation machines only. Never allow more than one person approach and work on the machine at the same time. This machine is conceived for cutting and splitting logs for firewood preparation only. Any other use or splitting method is considered by the manufacturer as “misuse”.

  • Page 10: Operation

    5. Operation Locate your processor only on firm, level ground. Site must be free of slippery surfaces and tripping obstacles. Danger! NEVER operate your chainsaw fi rewood processor on slippery, wet, muddy, or icy surfaces. The location you choose should be flat, dry, and free from any interference.

  • Page 11: About The Electric System

    5.1 About the electric system Connect the machine to your house power network. Make sure to con- nect the neutral return wire of the conductor cord or the machine won‘t start! Power supply is controlled by means of a simple switch/plug combinati- on.

  • Page 12: Initial Check-Ups

    Do not, under any circumstances, alter or by-pass the safety devices and protections of your processor that must be in good operating- conditions at all times. Before starting, inspect the machine for evident, visible damages and unusual conditions. Check the state of all hydraulic hoses, fittings and connectors and seal eventual leaks, if required.

  • Page 13: Tensioning The Saw Chain

    To remove the wedge and replace it of the processor: - Remove cotter pin and take out the heavy pin that secures the wedge to the lift bracket (see Figure 8) - Pull the wedge out from the top - Repeat the same operation in the opposite sequence to assemble a new wedge in.
  • Page 14 5.7 Replacing the saw chain - Lift up the safety grid. - Release fixation screws (SW 17) on the chainsaw guard (see Fig. 12 and swing it opened. - Release both fixation screws on the right hand-side of the chainsaw bar (see Fig.

  • Page 15: Operating Tips

    5.8 Operating tips Do not perform any repair, adjustment, cleaning or maintenance work whatsoever while the machine is running (disconnect PTO-drive or switch the motor off)! All machine settings are done by the manufacturer in his workshop before delivery. Under normal working circumstances NO FURTHER setting or adjustment of the machine is required.

  • Page 16: Adjusting The Chainsaw Controls

    5.8.2 Adjusting the chainsaw controls The chainsaw is powered by an hydraulic valve located right below the fulcrum of the multifunctional control lever. The chain must stop turning when the control lever is in the neutral (start) position. Saw only runs when you operate and while you hold the multifunctional control lever in position (see Figure 19).

  • Page 17: Connection And Disconnection To Pto-Drive

    6. Connection/disconnection to PTO drive Do not perform any repair, adjustment, cleaning or maintenance work whatsoever while the machine is running (disconnect PTO-drive)! PTO-driven versions are equipped with a three-point linkage to fi t on the one available on your tractor. The drive shaft is going to act as linkage and driving element between the tractor and the processor and should be therefore, duly mounted and secured by the special pins available on the machine.

  • Page 18: Transporting The Machine

    7. Transporting the machine The belt conveyor of the processor can be folded up to reduce the overall dimensions and fit the processor within transport profi le (see Figure 25). Lift the safety grid up and fold the conveyor straight up perpendicular to the processor axis.

  • Page 19: About The Belt Conveyor

    8. About the belt conveyor Each chainsaw firewood processor is equipped with a standard belt conveyor included in price. The belt conveyor comes „hinged“ to the main chassis for easy folding into transport asset. (see Figure 28). Swinging down into working asset is conveniently done after the processor has been delivered to site.

  • Page 20: Repairs And Maintenance

    9. Repairs and maintenance Caution! Strictly perform installation, set-up, maintenance, cleaning and transportation with the motor switched off (or power disconnected) and the tool firmly secured against accidental operation. 9.1 Ordinary general maintenance Following maintenance operations must be performed as they become occurrent: - Cleaning of the machine to remove residual wood debris, chips or dirt.

  • Page 21: Stretching The Infeed Belt

    Never operate the log splitter without or with low oil in the tank because in this case, air is likely to enter the oil line and cause operating troubles, reduced splitting accuracy and awkward back and forth movements. Moreover, air in the hydraulic line may cause even major damages to the hydraulic pump.

  • Page 22: Disabling And Scrapping

    10. Disabling and scrapping When the processor is fully obsolete and cannot be of any longer use, it should be duly dismounted ahead of disposal. Certain components need deactivation and dismantling in order to assure that no further use is made by other parties and that no worn out parts are recycled for other applications. During dismantle be alert for possible recyclable materials and components that belong to differentiated waste collection procedures applicable in your country.

  • Page 23: Technical Features

    11. Technical features KSA 380 Z KSA 380 E Tractor power requirement kW/PS approx.20/27 PTO shaft revolutions [U/min] 420-450 Motor power P1 S6 40%ED [kW] 7,5 P2/9,5 P1 Rated voltage 400 3N/PE/AC3 Max timber diameter [mm] ca. 370 ca. 370...

  • Page 24: Trouble-Shooting Chart

    12. Trouble-shooting chart The following section will detail procedures for checking your processor, should you encounter a malfunction. Important! Before setting, operating, cleaning, maintaining or repairing the processor, read the manufacturer’s opera- ting and maintenance instruction manual. Trouble description Possible causes Remedies Processor fails to split - no or low oil - Check the oil and fill up, if required...

  • Page 25: Spare Part List For Ksa 380

    13. KSA 380, Spare part list Seite 25...
  • Page 26 KSA 380 SAFETIES Figure Item Code nr. Description 20005501 Stop tube for log length adjustment 20005500C Stop plate for log length adjustment 93071 Screw plug M12x40 20002100d Safety grid over log splitter trough 21005400a Wedge lift mechanism 20005450 2nd control of two-hand control 96010 Spring 3.5x16x35 21001000D...
  • Page 27 KSA 380 SAW UNIT Figure Description Item Code nr. 96041 Saw flange 15" 3/8" (1.5 mm) 96039 Chainsaw 15" 3/8 64 länkar (1.5 mm) 96095 Saw motor PLM 20.4 S (Casappa) 94137 Casappa saw-motor, fork 94138 Set of gaskets (variseal) 94140 Saw motor/pump, set of seals 94113...
  • Page 28 KSA 380 SPLITTER UNIT Figure Description Item Code nr. 21005160B 8 t. Ram (push-block) 96070 Hydraulic cylinder (8 t) 94204 Piston Q70mm (8 t) 94070 Set of gaskets Q70mm (8t) 94205 Box (8t) 21005165 Cylinder pin (t) Control valve SD4/1 (200) 96107 94101 Joint capsule SD5/SD4...
  • Page 29 KSA 380 BELT CONVEYOR Figure Description Item Code nr. 2020950035 3.5 m bottom-end U-frame for belt conveyor 2020960035 3.5 m bottom-end U-frame for belt conveyor 20009310 Upper-end roller 20209250 Scraper 96136 Bearing 6205 2rs per piece 20209009-8T Upper-end guard 20009012 Wire-rope pulley 20001020 Steel cable sheave...
  • Page 30 KSA 380 INFEED BELT Figure Description Item Code nr. 20104005 Feed table 20104700B Extension for feed table 20104705 Adjustment screw 20104703 Roller shaft 20104704 Roller Q60 - 150 mm 97119 Infeed belt 150x4035 mm Angle plate 20104300 96144 Flange bearing BPFL-205 Drive roller 20104900 96072...
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  • Page 36: Other Areas Of Possibile Danger

    14. Other areas of possible danger 14.1 Mechanical dangers Possible dangers related to machine moving parts (for example chainsaw and v-belts) are minimized by means of suitable safeties and protections that cannot be dismounted unless special tools and equipment are used. DANGER: removing or by-passing inbuilt machine safeties may result into serious operator’s personal injuries.

  • Page 37: Warranty

    15. Warranty All BGU machines are covered with warranty terms in accordance with the law. Customers should promptly notify the manufacturer eventual material or production claims on their detection. While asking for warranty service, customer should show copy of their purchase invoice or receipt.

  • Page 38: Wiring Diagram

    16. WIRING DIAGRAM BEWARE: only let expert skilled staff do electric repair/maintenance works! Seite 38...
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  • Page 40 99734 Nordhausen, Helmestraße 94 Subject to changes Service Tel. 0 36 31 / 62 97 104 Fax 0 36 31 / 62 97 111 Form: 2064.15.03.2017 - Rev. A Internet: www.bgu-maschinen.de Form: 2065.15.03.2017 - Rev. A e-mail: info@bgu-maschinen.de Seite 40...

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