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HAMMER MAINTENANCE
Service Kit (O-Ring Kit)
All new SH&B RC hammers are ready to operate upon delivery
It is recommended to have a rubber service kit on hand whenever dismantling hammers.
Deterioration of rubber parts will occur if the hammer is overheated. This may be due to
poor lubrication or when the hammer has been bogged. If this occurs, the hammer
should be stripped down for inspection. If the rubber components show any
deterioration they should be replaced. Under normal working conditions the rubber
components of a hammer should last 4000 m. It is recommended to service all
hammers after 4000 m. All internal parts should be checked and all rubber parts
replaced.
Certain operating conditions will require more frequent servicing:
Operating above 500 psi
Extremely hard ground conditions
Corrosive ground water conditions
Hammer Dissemble
500 Series
If possible, break the thread joints on the Drill Rig, otherwise use a hydraulic breakout bench.
Disassemble the hammer with the hammer lying horizontal if possible
Remove the Circlip that holds the Adaptor Nozzle.
1.
Remove the Adaptor Nozzle and the Inner Tube Together.
2.
Remove the Drive Sub, Percussion Bit and Bit Retainer Rings.
3.
Push the Piston Bearing Bush up the hammer to clear the Piston Retainer Ring.
4.
Remove the Piston Retaining Ring. A small tool with a pointed end can be used to pry
5.
the retaining ring from the groove. Slide the tool into the relief groove and flick the
retainer ring into the piston case. Care should be taken not to scratch the piston Case.
Slide the Piston Bearing Bush out of the hammer.
6.
Slide the Piston out of the bottom end of the hammer.
7.
Unscrew the Top Cylinder from the Piston case.
8.
By turning the Top Cylinder upside down the Check Valve and spring should fall out.
9.

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Summary of Contents for Schramm 600 Series

  • Page 1 • Corrosive ground water conditions Hammer Dissemble 500 Series If possible, break the thread joints on the Drill Rig, otherwise use a hydraulic breakout bench. Disassemble the hammer with the hammer lying horizontal if possible Remove the Circlip that holds the Adaptor Nozzle.
  • Page 2 Do not use drifts or foreign objects inside of the cylinder as it may damage the internal ground surfaces resulting in premature failure of the hammer Hammer Reassemble 500 Series • To ensure optimum performance of your Reverse Circulation DTH Hammer it is...
  • Page 3 • Routinely replacing ’O’Rings, check valve seals and springs and bearing bush seals is good practice and will ensure your hammer does not lose air unnecessarily. • When re-assembling your hammer ensure all of the components are coated with Rock Drill Oil.
  • Page 4 Please note the bearing bush can only be installed in one direction for the hammer to operate. The Top Cylinder must be towards the Top Cylinder. Piston Retainer Ring Slide the piston past the retainer groove and install the piston retainer Ring. It is easiest to insert the retainer ring with the split facing towards the bottom of the piston case.
  • Page 5 Top Sub Coat the Top sub threads with no-gall tool joint lubricant, zinc based or equivalent. Avoid excess grease as this can be introduced into the hammer and block airways or internal air ports. Prior to installation lightly coat the internal diameter and ported section of the Top Cylinder with Rock Drill Oil.
  • Page 6 Order of Assembly of Check Valve Assembly. Check Valve Spring Check Valve Check Valve Seal (Install into check valve first) Adaptor Nozzle Adaptor Nozzle ‘O’Ring (Installed prior to Assembly) Air Screen Circlip Inner Tube Apply a light coating of Rock Drill oil to the entire length of the external diameter of the inner tube.
  • Page 7 • Insert the lubricated drive sub bush until it stops on the piston retainer ring/shoulder. • Insert the bit retainer ring until it rests on the drive sub bush. • Coat the thread on the drive sub with no-gall tool joint lubricant and screw into the cylinder with the shroud placed over the top.
  • Page 8 Please note the bearing bush must only be installed in one direction for the hammer to operate. Bit Retainer Rings If the hammer is to be stored fit the Bit retainer rings into the piston case until resting up against the bottom of the bearing bush.
  • Page 9 2. Bit Retainer Rings 3. Drive Sub Piston Install the piston into the hammer with the smaller diameter facing the drive sub end of the piston case. Before installation lubricate the piston internally and externally with Rock Drill Oil. Once installed ensure the piston slides freely in the bore of the piston case. Top Cylinder Coat the Top cylinder threads with no-gall tool joint lubricant, zinc based or equivalent.
  • Page 10 Check Valve Lubricate the check valve and the spring with rock drill oil. Ensure the Check Valve seal is installed on the internal diameter of the check valve. Drop the check valve spring into the Top cylinder ensuring it is sitting squarely. Place the Check valve down onto the spring ensuring it also sits squarely.
  • Page 11 Inner tube Apply a light coating of Rock Drill oil to the entire length of the external diameter of the inner tube. The internal diameter does not require any lubrication. Install the ’O’Rings on the Inner Tube. Push the Inner tube down into the Hammer through the Adaptor nozzle. Continue to push the inner tube until the inner tube sits flush with the adaptor Nozzle.
  • Page 12 Long term Storage (more than 3 weeks) Completely dismantle the hammer and follow the hammer reassembly direction of this manual. Store the hammer with both ends capped in a dry place, with the hammer in a horizontal position. Before re-starting after long periods of inactivity, disassemble the hammer and inspect all internal components for rust.