Related Manuals for Cuttermasters Tradesman Edge
Summarization of Contents
Introduction
Forward
Introduction and congratulations on purchasing the Tradesman DC Variable Speed Bench Grinder.
Contact Info
Provides contact details for Cuttermasters and Toycen Corporation for service and inquiries.
Quick Start Guide
ON/OFF and Speed Control
Instructions for operating the power switch and speed control.
Reverse Switch Operation
Details on the three-position rocker switch for forward, reverse, and power cut-off.
Wheel Guards and Drive Pins
Information on wheel guards and the importance of drive pins for safety.
Fuses
Details about the 8A Slow Blow fuse and its location for maintenance.
Safety Warnings
General Safety Warning
Critical safety instructions for setup, operation, maintenance, and service of the machine.
Dust Hazards
Information on potential hazards from dust created during operations and safety precautions.
Drive Pins Explained
Drive Pin Operation and Safety
Detailed explanation of drive pins for securing wheels and the importance of their installation.
Fuses and Reverse Operation
Fuse Location and Replacement
Details on the 10A Slow Blow fuse, its location, and access for replacement.
Reverse Switch Functionality
Explanation of the three-position rocker switch for forward, reverse, and power cut-off.
General Electrical Safety
Electrical Safety Precautions
Crucial electrical safety precautions and grounding requirements for safe operation.
Extension Cord Guidelines
Guidelines for selecting and using appropriate extension cords for the grinder.
Know Your Grinder Models
Tradesman Machinist
Details on the Tradesman Machinist grinder and its applications for machinists.
Tradesman Woodturner
Information about the Tradesman Woodturner grinder for woodturners and woodworkers.
Tradesman Edge Series
Overview of the Tradesman Edge grinder, highlighting its geared belt drive and compatibility.
General Set Up Procedures
Mounting the Grinder to Workbench
Step-by-step instructions for securely mounting the grinder to a workbench or stand.
Mounting the Grinding Wheels
Detailed guide on mounting grinding wheels, including screw thread direction and washer usage.
Wheel Mounting and Hubs
Tool Grinder Hub Installation
Explanation of the tool grinder hub used to adapt the 5/8” shaft for tool grinder hubs.
Drive Pins and Shaft Extension
Drive Pin Installation and Safety
Detailed explanation of drive pins for securing wheels and the importance of their installation.
Shaft Extension T-SE Usage
Instructions for installing the 2-1/2" spindle extension for felt buffing wheels.
Tool Rest Adjustments and Attachments
Tool Rest Adjustments
Guide to adjusting and installing tool rests, including gap setting and attachment mounting.
Standard and Mitre Rests
Details on standard and mitre rest jig plates, including their mounting and feed assembly.
V-Block for Flats (T-WF)
Information on the V-Block attachment for grinding Weldon set screw flats and sharpening reamers.
Tormek Attachments
Tormek Bracket Installation
Instructions for mounting the Tormek Bracket and adjusting wheel guards for Tormek jigs.
Universal Rest for Tormek
Options for tool rests compatible with Tormek attachments, including specific support models.
Water Bath Kit Installation
Details on equipping the Tradesman Edge with a water bath kit for sharpening.
Belt Sander Attachments
Belt Sander Overview
Overview of precision-machined belt sanding attachments compatible with all Tradesman models.
Belt Tensioning Procedure
Instructions on how to tension the belt sanding attachment frame using hex key and screws.
Belt Sander Operation
Installing Abrasive Belt
Steps for correctly installing an abrasive belt, checking tracking, and tensioning.
Tracking Belt Sanding Attachment
Guide on using the hex key to adjust the tracking set screw for proper belt alignment.
Reversing Belt Sanding Attachment
Instructions for checking and adjusting belt tracking when using the reverse feature.
Belt Sander Assembly
Belt Sander Component Assembly
Detailed steps for assembling the belt sander attachment onto the grinder.
Belt Sander Assembly Continued
Pulley and Belt Mounting
Further steps for mounting pulleys, belts, and steady rest for belt sander assembly.
Belt-Over-Wheel Sander Assembly
Belt-Over-Wheel Hardware and Installation
Instructions for installing the Belt-Over-Wheel attachment, including necessary hardware.
Tradesman Machinist Attachments
End Mill Workstation (T-ER32i)
Details on the T-ER32i for grinding neck reductions, carbide cut off, and Weldon set screw flats.
Unibit Attachment (T-Unibit)
Sharpening Unibits with T-Unibit
Instructions for sharpening unibits using the T-Unibit attachment and fence.
Countersink & Step Drill Attachment (T-DCS)
T-DCS Attachment Overview
Overview of the T-DCS attachment for grinding drills and countersinks.
T-DCS Countersink Sharpening
Countersink Sharpening Procedure
Procedure for sharpening countersinks using the T-DCS attachment and slip-on cams.
Drill Sharpening Procedure
Steps for sharpening drills using the T-DCS, including remounting the radial cam follower.
Tool Length and Timing
Guidelines for setting tool length and timing the chuck for proper grinding.
T-DCS Operation Details
3-Flute Countersink Timing
Specific timing and operation for sharpening 3-flute countersinks.
General Operation and Timing
General operating procedures and timing adjustments for the T-DCS attachment.
Timing the Tool for Grinding
Detailed steps for timing the tool in the chuck for accurate grinding.
T-DCS Grinding Process
The Grinding Process Explained
Explanation of the grinding process for countersinks, focusing on heel and lip material removal.
Maintenance and Troubleshooting
Routine Maintenance Checks
Important maintenance checks, including set screw tightness and wheel runout.
Troubleshooting Common Issues
Common issues like grinder not turning on, wheels not running true, and blown fuses.
Belt Sander Static Electricity
Tips for mitigating static electricity around the belt sander using foil tape.
Wiring Diagrams
Non-Reversing Wiring Diagram
Wiring diagram for the non-reversing Tradesman grinder model.
Reversing Wiring Diagram
Wiring diagram for the reversing Tradesman grinder model.
Grinder Specifications
Tradesman Machinist Specs
Specifications for the Tradesman Machinist models T6 and T6NC.
Tradesman Woodturner Specs
Specifications for the Tradesman Woodturner model T8.
Grinder Specifications Continued
Tradesman Edge 810 Specs
Specifications for the Tradesman Edge 810 model.
Tradesman Edge 12 Specs
Specifications for the Tradesman Edge 12 model.
Tradesman Edge Belt Specs
Specifications for the Tradesman Edge Belt model.
Appendix: KB Control Board
KB Control Board Manual
Manual for the KBWD Pulse Width Modulated DC Motor Speed Controls.
Control Board Specifications
Control Board Ratings
Details on the current and voltage ratings for the control board.
Horsepower Resistor Selection
Guidance on selecting the correct plug-in horsepower resistor for motor matching.
Control Board Connection Diagrams
Operation Procedures
Instructions for operating the control after setup and wiring are completed.
Trimpot Adjustments Guide
Guide to adjusting trimpots for MIN, MAX, CL, and IR compensation.
Control Board Parts List
Component Changes for KBWD-16
Specific component changes required for the KBWD-16 model variant.
Limited Warranty Information
Details on the 18-month limited warranty for KB control devices.
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