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USER MANUAL
K38P / K42P Model
Type 1B elevator
ORIGINAL MANUAL
1

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Summary of Contents for KLUBB K42P

  • Page 1 USER MANUAL K38P / K42P Model Type 1B elevator ORIGINAL MANUAL...
  • Page 2 www.duma-rent.com...
  • Page 3 www.duma-rent.com Table of contents INTRODUCTION ........................ 5 GENERAL INFORMATION ....................6 Included documentation ....................6 Document data ........................ 6 Recipient ......................... 6 Information property ......................6 Specific terms ........................7 General Characteristics ....................8  Size specifications ....................... 8 Planned and unplanned uses ..................10 ...
  • Page 4 www.duma-rent.com Position and description of the main elements ............... 28 Elevator operation ......................32 Stabilization outriggers ....................34 EMERGENCY MANEUVERING AND PROCEDURES ...........35 Emergency shutdown ....................35 Emergency pump ......................35 Override (optional) ......................35 Hydraulic distributors ..................... 36 Actuator control ......................37 VII.
  • Page 5 INTRODUCTION Thank you for choosing KLUBB. This elevator has been made to provide its users with the best equipment for work at a height. With the full control panel available in the bucket and the many possible movements of the boom, the product offers flexibility, high performance and especially efficiency at work.
  • Page 6 Question: Anybody receiving a copy of this manual, especially the technicians assigned to the assembly and disassembly of the equipment, must observe the instructions it contains and in particular not perform any operations stipulated as having to be performed by KLUBB or a company certified by it.
  • Page 7 www.duma-rent.com E. Specific terms Qualified staff: Trained persons with required experience and knowledge of the standards and prescriptions relative to all accident prevention measures and service conditions, and who are specifically authorized by the Safety Manager for the performance of any necessary activities and who are capable of detecting and avoiding any possible danger.
  • Page 8 F. General Characteristics  Size specifications 1. 14m (K38P) with stabilizers WITH A CONSTANT CONCERN FOR SAFETY AND QUALITY THE COMPANY RESERVES THE RIGHT TO CHANGE THESE CHARACTERISTICS...
  • Page 9 www.duma-rent.com 2. 15m (K42P) with stabilizers WITH A CONSTANT CONCERN FOR SAFETY AND QUALITY THE COMPANY RESERVES THE RIGHT TO CHANGE THESE CHARACTERISTICS...
  • Page 10 www.duma-rent.com G. Planned and unplanned uses  Planned uses The MEPP consists of a carrier vehicle and the elevator which is an integral part of this machine. It is designed for lifting people and tools according to indications; the maximum planned work cycle of the MEPP is 100,000 cycles.
  • Page 11 www.duma-rent.com  Load selector (optional). Monitoring the loading condition of the bucket is by three indicator lights on the right-hand side of the upper station (see green box). 1. When the load in the bucket corresponds to conditions of use with 1 person, capacity less than 120 kg, the green indicator light (see 1) is on.
  • Page 12 Adress : KLUBB - 12, av. James de Rothschild 77164 Ferrières en Brie, France Conformity This product was designed, manufactured and validated in compliance with the Machines Directive of 17 May 2006 (2006/42/CE), the directive relating to electromagnetic compatibility of 15 December 2004 (2004/108/CE) and the directive relating to noise emission into the environment by equipment used in open air of 8 May 2000 (2000/14/CE).
  • Page 13 www.duma-rent.com J. Warranty  General terms and conditions Warranty terms and conditions are specified in the following: The company guarantees its equipment and undertakes to replace, free of charge and as quickly as possible any faulty part (manufacturing and material defects) for a period of 12 months starting from the date of delivery.
  • Page 14 www.duma-rent.com K. After-sales service For the optimal use of the equipment and for the servicing operations, this manual cannot replace the experience of the after sales service.  Request for troubleshooting service To contact our specialized technical staff, the Customer may contact the after sales service directly.
  • Page 15 The operators must be familiar with the legislation regarding the moment of the machine on the road and its use. In addition, they must hold a driver’s license corresponding to the task. Klubb cannot be held liable for any injury to person or damage to objects or for any other damages resulting from: - Failing to comply with safety instructions.
  • Page 16 MEPP must be cared for and be in perfect condition according to the servicing program. Report any operational irregularities to the servicing operators. Many parts of the machines are made of special highly elastic steel: never weld the machine without first obtaining the written authorization and instructions from KLUBB.
  • Page 17 www.duma-rent.com The machine must never be maneuvered by anybody without the necessary skill and familiarity as it would compromise the safety of the user and of other people. In any case, every user or driver of the machine must conform to the applicable Highway code in the country where he is located.
  • Page 18 www.duma-rent.com F. Precautions while working Always make sure that no persons (or animals) are standing in the operating area of the MEPP. In general, avoid contact with permanent obstacles (constructions etc.) or removing obstacles (vehicles, lifting equipment, etc.). It is prohibited to place ladders or any other device inside the platform increase the working height, or any other element that could increase the effect of the wind.
  • Page 19 www.duma-rent.com Do not press the bucket of the MEPP platform on the ground. Do not use the MEPP unless it complies with the permitted tilt angle as specified on the manufacturer nameplate. Ensure that the boom does not get in the way of the vehicle cab and/or with other parts of the elevator.
  • Page 20 KLUBB CANNOT BE HELD LIABLE FOR ANY ACCIDENTS OR FAILURE DUE TO FAILURE TO COMPLY WITH THE SAFETY WARNINGS AND INSTRUCTIONS.
  • Page 21 www.duma-rent.com TECHNICAL DESCRIPTION A. Description of elevator parts Index Part Turret Hydraulic rotation motor Main boom Teflon bearings Telescopic boom Bucket holder Bucket (1 or 2 persons) Column Boom / Pendular flyboom...
  • Page 22 www.duma-rent.com BUCKET Fiberglass bucket, opening on sidewalk side / Aluminum bucket, opening on sidewalk side HYDRAULIC LEVELING Automatic leveling bucket with master/slave hydraulic outriggers. Leveling can be manually controlled from the top or bottom control panels. SAFETY HOOK There is a safety ring installed inside the elevator for attaching to the operator’s safety harness.
  • Page 23 www.duma-rent.com Rotation is made by a reducer mechanism drives by a hydraulic motor. COLUMN The column is made of a tubular base with an oil tank and a deck assembled to the floor of the vehicle. Fastening is ensured by bolting directly around the cross members of the chassis frame.
  • Page 24 www.duma-rent.com AUXILIARY HYDRAULIC POWER SYSTEM The auxiliary hydraulic power system is powered by an electric oil pump powered by the vehicle battery. CONTROL PANELS In order to the need for multiple hydraulic pipes in the boom, controls from the cradle are electric: they consist of a series of joysticks and pushbuttons, grouped together and mounted on a control station attached to the cradle.
  • Page 25 www.duma-rent.com SAFETY DEVICES • Internal leaks are handled by controlled nonreturn valves which block the actuators in the event of the hydraulic system failing. • The rotation torque is limited by a pressure limiter. A reducer (worm screw) of the self locking type prevents any racing in rotation.
  • Page 26 www.duma-rent.com ACTIVATION Refer to the chapters entitled SAFETY INFORMATION (chapter III) and TECHNICAL DESCRIPTION (chapter IV), before commissioning the cradle elevator. Check that the safety labels are visible: DO NOT USE THIS ELEVATOR WITHOUT REQUIRED QUALIFICATION AND EXPERIENCE; AN UNSKILLED OPERATOR COULD CAUSE SERIOUS INJURIES TO HIMSELF AND CLOSE PEOPLE A.
  • Page 27 www.duma-rent.com POSITIONING FOR WORK: The vehicle must be parked on a hard ground to guarantee stability, with large seasonal and transversal tilting complying with the maximum values given on the manufacturer nameplate. If the elevator is equipped with hydraulic outriggers, avoid setting them down on the loose ground.
  • Page 28 www.duma-rent.com B. Position and description of the main elements Elevator on van-body vehicle...
  • Page 29 www.duma-rent.com Index Function Bottom remote control (See bottom remote control part below) Up or down control selection To change from the bottom control station to the top control station, use the key switch on the side of the electric cabinet. Hour meter Number of operating hours of the machine (1hour = 50 km) Upper control panel (bucket)
  • Page 30 www.duma-rent.com Downer remote control Emergency pump: Holding the buttons down then moving Carrier engine start/stop control them allows maneuvering running on the vehicle batteries. Working platform leveling Never use for more than 30 seconds continuously. Speed of movement: Choose the movement then engage Main boom control the required speed.
  • Page 31 www.duma-rent.com Upper control panel (bucket) Speed selector: This control sets the speed of all the elevator movements. Elevator vehicle engine start/stop control Select the movement first, then the speed To stop, release the speed lever, then the movement joystick. Up/Down: Up/Down movement of the main boom. Emergency shutdown: Emergency shutdown (turn to reset) Left/Right: Turret rotation.
  • Page 32 C. Elevator operation Now that you are familiar with the various controls of the KLUBB bucket elevator, here is the procedure to apply in using your tool: USING THE ELEVATOR FROM THE TOP STATION (BUCKET): • Park on firm and stable ground with wheels pointing straight ahead •...
  • Page 33 www.duma-rent.com BEFORE USING THE OUTRIGGERS always check the area where they will be set (chose a firm and stable ground, avoid manholes, make sure not to crush anybody’s feet), use spreader plates. • Actuate the elevator boom lifting control (it must always be the first maneuver carried out with the elevator) to remove the boom from the base (at low speed and to a minimum elevation of 0.5m).
  • Page 34 www.duma-rent.com D. Stabilization outriggers 2 outriggers on either side of the vehicle, level with the column, increase the stability of the carrier. The outriggers are controlled from the platform control station. The green indicator lights either side of the control joystick come on when the corresponding outrigger is extended sufficiently.
  • Page 35 www.duma-rent.com EMERGENCY MANEUVERING AND PROCEDURES Emergency procedures may be necessary in the event of the operator becoming incapacitated or the equipment malfunctioning. This chapter is designed to help operators in emergency control operations and procedures. IN AN EMERGENCY, PRIORITY ALWAYS GOES TO PERSONAL SAFETY. BEFORE ANY EMERGENCY ACTION, CHECK THAT THE ELEVATOR IS NOT CONNECTED TO ANY ENERGIZED EQUIPMENT.
  • Page 36 www.duma-rent.com D. Hydraulic distributors If the top (bucket) and bottom (pedestal and remote control). If both of the control panels are out of order, the lift can be operated using the hydraulic distributors on the turret if the hydraulic power system is enabled. Remove the protective housing for access to the hydraulic distributors.
  • Page 37 www.duma-rent.com E. Actuator control Extension Lifting actuator Pendular actuator Rotation  Extension actuator: WARNING; DO NOT USE THIS METHOD WITHOUT MANUFACTURER’S AUTHORIZATION. If all of the hydraulic power sources are out of order, the telescope can be retracted using the actuator control screws.
  • Page 38 www.duma-rent.com  Lifting actuator: WARNING: NOT TO BE CARRIED OUT WITHOUT MANUFACTURER’S AGREEMENT If all of the hydraulic power sources are out of order, the elevator mast can be lowered using the actuator control screws. The mast will descend as soon as hydraulic oil has passed through the control system. CAUTION: THE GREATER THE UNSCREWING ACTION, THE GREATER THE RATE OF DESCENT.
  • Page 39 www.duma-rent.com  Pendular actuator : WARNING: NOT TO BE CARRIED OUT WITHOUT MANUFACTURER’S AGREEMENT If all of the hydraulic power sources are out of order, the elevator mast can be lowered using the actuator control screws. The mast will descend as soon as hydraulic oil has passed through the control system. CAUTION: THE GREATER THE UNSCREWING ACTION, THE GREATER THE RATE OF DESCENT.
  • Page 40 www.duma-rent.com  Driving screw If all the hydraulic sources become inoperative, the mast will have to be turned by hand. To avoid damage to the rotation slew gear, it is essential to release the pressure by unscrewing slightly the 2 flexible hoses connected to the slew gear with a 17 mm wrench. Place a recovery pan under the flexible hoses and let the oil flow out.
  • Page 41 VII. MAINTENANCE Caution: Any maintenance operation non covered in this manual must be authorized by KLUBB and made by its authorized operators. Caution: Using spare parts that are not original or authorized by the manufacturer voids the warranty and relieves the company of all responsibility.
  • Page 42 www.duma-rent.com A. Daily inspection Every day, visual inspection of the elevator is necessary to detect any problems before they become serious. Special attention must be given to the following details: • Hydraulic leaks: revealed by hydraulic oil spillage under the vehicle, on the floor and on the mast.
  • Page 43 www.duma-rent.com B. Weekly inspection In addition to daily inspection, check the following every week: • Check the operation of the bottom remote control by using all of its functions. In particular, check the operation of the emergency pump. • Emergency shutdown: test the operation of the 2 emergency shutdowns (PT and column) C.
  • Page 44 E. Compulsory servicing after one year or 500 hours of use (whichever comes first) Fill in the following checklist during the inspection. Other copies of this checklist can be obtained on simple request to KLUBB. Servicing every year or 500 hours (whichever comes first) 1 year or 500h...
  • Page 45 www.duma-rent.com F. Hydraulic oils / filters The elevator is supplied with hydraulic oil (TITAN FUCH H32 oil). This oil is made for use in "temperate climates” and provides good service at regular temperatures. H46 oil is also suitable but its compulsory to use an HV type oil The oil filter must be changed after the first 30 days of use and then after 1 year or 500h of use (whichever comes first) depending on how often the elevators is used.
  • Page 46 www.duma-rent.com H. Warranty cover Warranty cover depends on compliance with these maintenance procedures. At the end of this document, space is left for traceability to cover these maintenance operations. I. Diagnostic This chapter contains a description of simple problems that can occur during the operation of the system.
  • Page 47 www.duma-rent.com Problem Cause Solution Operator General No electrical power Activate User No movement Vehicle door open Close the door User Power take off/pump Activate User Power Take Off does not operate Check the mechanical Maintenance activation installation of the operator power take off Maintenance Hydraulic pump discrepancy...
  • Page 48 www.duma-rent.com No movement of elevator bucket Incorrect leveling of elevator Position it correctly bucket User Emergency shutdown not Disengage released No movement Movement limiter out of order After-sales service After-sales service Travel end devices defective Incorrect calibration of pressure Maintenance Calibration relief valve operator...
  • Page 49 www.duma-rent.com VIII. ELIMINATION AND DEMOLITION A. Operator qualification Qualified mechanics who have read and understood chapter III Safety information and the chapter IX Elimination and demolition. B. Equipment deactivation As soon as the lifetime has been reached, it must be dismantled. Decommissioning must guarantee that the equipment cannot be used for the purpose for which it was designed and built;...
  • Page 50 www.duma-rent.com HYDRAULIC AND ELECTRIC DIAGRAMS A. Hydraulic drawings...
  • Page 51 www.duma-rent.com B. Circuit drawings...
  • Page 52 CONTROL REGISTER This control register is distributed by KLUBB to the user of the elevator. A. Writing instructions This record is part of the MEPP and must be kept with the machine until the end of its lifetime. The instructions in this manual are given according to known elements on the date of the first marketing of the elevator.
  • Page 53 Company name of seller: …………………………………………………………………. …………………………………………………………………………………………………………… Seller Buyer …………………………………… …………………………………… Copy to be sent to KLUBB Date: ………………………………………………… ownership of the MEPP: Serial number: ……………………………………………………………………………………………. Year of manufacture: ………………………………………………………………………………. Was transferred to: …………………………………………………………………………………….
  • Page 54 www.duma-rent.com D. Replacement of parts Serial number: ………………………………………………………………………………………. Description of the parts: ………………………………………………………………………... ……………………………………………………………………………………………………..Description of manufacturer: …………………………………………………………………………. ……………………………………………………………………………………………………… Supplier: ……………………………………………………………………………………..Reason for replacement: …………………………………………………………………………. ………………………………………………………………………………………………………..Responsible for replacement User ………………………………………… …………………………………… Date: …………………………Replacement of: …………………………………………. Serial number: ………………………………………………………………………………………. Description of part: ………………………………………………………………………... ……………………………………………………………………………………………………..
  • Page 55 www.duma-rent.com Date: …………………………Replacement of: …………………………………………. Serial number: ………………………………………………………………………………………. Description of part: ………………………………………………………………………... ……………………………………………………………………………………………………..Description of manufacturer: …………………………………………………………………………. ……………………………………………………………………………………………………… Supplier: ……………………………………………………………………………………..Reason for replacement: …………………………………………………………………………. ………………………………………………………………………………………………………..Responsible for replacement User ………………………………………… …………………………………… Date: …………………………Replacement of: …………………………………………. Serial number: ………………………………………………………………………………………. Description of part: ………………………………………………………………………... ……………………………………………………………………………………………………..
  • Page 56 www.duma-rent.com Serial number: ………………………………………………………………………………………. Description of the parts: ………………………………………………………………………... ……………………………………………………………………………………………………..Description of manufacturer: …………………………………………………………………………. ……………………………………………………………………………………………………… Supplier: ……………………………………………………………………………………..Reason for replacement: …………………………………………………………………………. ………………………………………………………………………………………………………..Responsible for replacement User ………………………………………… …………………………………… Date: …………………………Replacement of: …………………………………………. Serial number: ………………………………………………………………………………………. Description of part: ………………………………………………………………………... ……………………………………………………………………………………………………..Description of manufacturer: ………………………………………………………………………….
  • Page 57 www.duma-rent.com E. Safety replacement Date: ……………………………………………………………………………………………… Checked elements; ………………………………………………………………………………….. …………………………………………………………………………………………………………… …………………………………………………………………………………………………………..…………………………………………………………………………………………………………… Person in charge of maintenance; …..…………………………………………………………….. Date: ……………………………………………………………………………………………… Checked elements; ………………………………………………………………………………….. …………………………………………………………………………………………………………… …………………………………………………………………………………………………………..…………………………………………………………………………………………………………… Person in charge of maintenance; …..…………………………………………………………….. Date: ……………………………………………………………………………………………… Checked elements; ………………………………………………………………………………….. …………………………………………………………………………………………………………… …………………………………………………………………………………………………………..…………………………………………………………………………………………………………… Person in charge of maintenance;...
  • Page 58 www.duma-rent.com Date: ……………………………………………………………………………………………… Checked elements; ………………………………………………………………………………….. …………………………………………………………………………………………………………… …………………………………………………………………………………………………………..…………………………………………………………………………………………………………… Person in charge of maintenance; …..…………………………………………………………….. Date: ……………………………………………………………………………………………… Checked elements; ………………………………………………………………………………….. …………………………………………………………………………………………………………… …………………………………………………………………………………………………………..…………………………………………………………………………………………………………… Person in charge of maintenance; …..…………………………………………………………….. Date: ……………………………………………………………………………………………… Checked elements; ………………………………………………………………………………….. …………………………………………………………………………………………………………… …………………………………………………………………………………………………………..…………………………………………………………………………………………………………… Person in charge of maintenance; …..……………………………………………………………..
  • Page 59 www.duma-rent.com F. Checking / repairs / maintenance Date: ……………………………………………………………………………………………… Checked elements; ………………………………………………………………………………….. …………………………………………………………………………………………………………… …………………………………………………………………………………………………………..…………………………………………………………………………………………………………… Person in charge of maintenance; …..…………………………………………………………….. Date: ……………………………………………………………………………………………… Checked elements; ………………………………………………………………………………….. …………………………………………………………………………………………………………… …………………………………………………………………………………………………………..…………………………………………………………………………………………………………… Person in charge of maintenance; …..…………………………………………………………….. Date: ……………………………………………………………………………………………… Checked elements; ………………………………………………………………………………….. ……………………………………………………………………………………………………………...
  • Page 60 www.duma-rent.com Date: ……………………………………………………………………………………………… Checked elements; ………………………………………………………………………………….. …………………………………………………………………………………………………………… …………………………………………………………………………………………………………..…………………………………………………………………………………………………………… Person in charge of maintenance; …..…………………………………………………………….. Date: ……………………………………………………………………………………………… Checked elements; ………………………………………………………………………………….. …………………………………………………………………………………………………………… …………………………………………………………………………………………………………..…………………………………………………………………………………………………………… Person in charge of maintenance; …..…………………………………………………………….. Date: ……………………………………………………………………………………………… Checked elements; ………………………………………………………………………………….. …………………………………………………………………………………………………………… …………………………………………………………………………………………………………..…………………………………………………………………………………………………………… Person in charge of maintenance; …..……………………………………………………………..
  • Page 61 www.duma-rent.com Date: ……………………………………………………………………………………………… Checked elements; ………………………………………………………………………………….. …………………………………………………………………………………………………………… …………………………………………………………………………………………………………..…………………………………………………………………………………………………………… Person in charge of maintenance; …..…………………………………………………………….. Date: ……………………………………………………………………………………………… Checked elements; ………………………………………………………………………………….. …………………………………………………………………………………………………………… …………………………………………………………………………………………………………..…………………………………………………………………………………………………………… Person in charge of maintenance; …..…………………………………………………………….. Date: ……………………………………………………………………………………………… Checked elements; ………………………………………………………………………………….. …………………………………………………………………………………………………………… …………………………………………………………………………………………………………..…………………………………………………………………………………………………………… Person in charge of maintenance; …..……………………………………………………………..
  • Page 62 www.duma-rent.com G. Notes …………………………………………………………………………………………………………… …………………………………………………………………………………………………………… …………………………………………………………………………………………………………… …………………………………………………………………………………………………………… …………………………………………………………………………………………………………… …………………………………………………………………………………………………………… …………………………………………………………………………………………………………… …………………………………………………………………………………………………………… …………………………………………………………………………………………………………… …………………………………………………………………………………………………………… …………………………………………………………………………………………………………… …………………………………………………………………………………………………………… …………………………………………………………………………………………………………… …………………………………………………………………………………………………………… …………………………………………………………………………………………………………… …………………………………………………………………………………………………………… …………………………………………………………………………………………………………… …………………………………………………………………………………………………………… …………………………………………………………………………………………………………… …………………………………………………………………………………………………………… …………………………………………………………………………………………………………… …………………………………………………………………………………………………………… …………………………………………………………………………………………………………… …………………………………………………………………………………………………………… …………………………………………………………………………………………………………… …………………………………………………………………………………………………………… …………………………………………………………………………………………………………… …………………………………………………………………………………………………………… …………………………………………………………………………………………………………… …………………………………………………………………………………………………………… …………………………………………………………………………………………………………… …………………………………………………………………………………………………………… …………………………………………………………………………………………………………… …………………………………………………………………………………………………………… …………………………………………………………………………………………………………… …………………………………………………………………………………………………………… ……………………………………………………………………………………………………………...
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