Table of Contents

Advertisement

M16A & M20A
393069
THANK YOU,
On behalf of everyone at HYD·MECH Group Limited, we would like to thank and congratulate you on your decision to
purchase a HYD·MECH bandsaw.
Your new machine is now ready to play a key role in increasing the efficiency of your operation, helping you to reduce cost
while boosting quality and productivity.
To ensure you are maximizing the power and versatility of your new HYD·MECH bandsaw, please take the time to
familiarize yourself and your employees with the correct operation and maintenance procedures as outlined in this
manual. Please keep this instruction manual for future reference in a known location and easily accessible to all users of
the device.
HYD·MECH offers a great variety of options, components, and features for its various models. Therefore, some of the
equipment described in this manual (various illustrations and drawings) may not be applicable to your particular machine.
The information and specifications provided in this manual were accurate at the time of printing. HYD·MECH reserves the
right to discontinue or change specifications or design at any time without notice and without incurring any obligation.
Thank you.
Hyd·Mech Group Limited
P.O. Box 1659, 1079 Parkinson Road
Woodstock, Ontario, N4S 0A9
Phone : (519) 539-6341
Service : 1-877-237-0914
Sales : 1-877-276-SAWS (7297)
Fax : (519) 539-5126
e-mail : info@hydmech.com
Printed NOVEMBER 2014
1

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the M20A and is the answer not in the manual?

Questions and answers

Summarization of Contents

Safety Instructions
Summary of Safety
Provides a brief overview of the safety section.
Basic Safety Rules
Fundamental safety guidelines for machine operation.
Owner Responsibilities
Owner's obligations for safe machine operation and maintenance.
Operator & Maintenance Responsibilities
Duties of operators and maintenance staff for safe machine use.
Safety Hazard Labels
Importance and meaning of safety labels on the machine.
Hazardous Voltage Safety
Precautions for working with high voltage components.
Moving Blade & Pinch Point Hazards
Dangers from moving blades and pinch points.
Moving Parts Hazards
Dangers from moving parts like chip augers.
Installation Procedures
Shipping Damage Inspection
Checking for damage sustained during shipping.
General Safety Precautions
Safety rules for installation, operation, and maintenance.
Lifting Instructions
Guidelines and specifications for safely lifting the machine.
Foundation, Levelling, and Anchoring
Requirements for machine placement and securing.
Wiring Connections and Power Hook-up
Electrical hook-up procedures and phase order checks.
Earth Grounding Procedure
Steps for properly grounding the machine.
Hydraulic Oil and Cutting Fluid
Specification of oil type and cutting fluid requirements.
Head Height Check
Checking and adjusting the saw head's vertical position.
Operating Instructions
Blade Basics and Break-in
Fundamental blade concepts and new blade break-in procedures.
Variable Speed Control
How to adjust the blade's rotational speed.
Control Panel Overview
Introduction to the main control panel interface and functions.
Manual Operation Modes
Operating the machine in manual mode.
HMI Panel Specific Controls
Front Vise, Head Control, Blade Start functions.
Hydraulic System Controls
Hydraulic Start, Cycle, Coolant, and Vise controls.
Blade Control Features
Blade Stop, Emergency Stop, and Work Lamp functions.
Blade Change Mode and Laser Guide
Safety features for blade changes and laser guide.
Flood/Mist Coolant Option
Selection and use of flood or mist coolant.
PLC Control System Overview
Introduction to the Mitsubishi PLC and its role.
Operation Modes (Manual & Auto)
Differentiating between manual and automatic operating modes.
PLC Control Description
Activating the PLC and manual mode status screen.
Function Button Descriptions
Explaining various control panel buttons.
PLC Function Keys (F5-F8)
Use of specific function keys for operation.
Navigation and Numerical Keypad
Using the keypad for input and navigation.
One Cut Mode Operation
Performing single cuts with specific lengths.
Kerf Correction for Angle Cutting
Adjusting for blade kerf in mitered cuts.
Standard Kerf Values
Table of standard kerf values.
Automatic Operation Setup
Entering auto mode and preparing for job execution.
Procedure for Editing/Starting Auto Jobs
Programming and managing jobs in automatic mode.
Auto Mode Status Display
Information shown on the auto mode status screen.
Working with Job Queues
Running multiple jobs sequentially.
Hydraulic Feed Control
Adjustment of feed force and feed rate.
Cutting Parameters Chart
Chart for optimizing saw performance (5 steps).
Step 1: Determine Effective Material Width
Measuring material width for cutting parameter selection.
Step 2: Set Feed Force Limit
Setting the maximum force applied during cutting.
Step 3: Determine Optimum Blade Pitch
Selecting correct blade pitch based on material.
Step 4: Determine Optimum Blade Speed
Selecting blade speed using a graph.
Step 5: Determine Feed Rate Setting
Setting feed rate using a calculation graph.
Feed Rate Multipliers
Adjusting feed rate based on non-optimum blade pitch.
Additional Cutting Setup Examples
Setup examples for specific materials.
Coolant Flow Adjustment
Adjusting coolant flow for optimal lubrication.
Head Up/Down Limit Setting
Setting head travel limits for automatic cycles.
Maintenance and Troubleshooting
Safety During Maintenance
Safety procedures during maintenance and troubleshooting.
Lock Out Procedure
Steps for safely locking out the machine before maintenance.
Restoring Machine to Use
Procedures for safely returning the machine to operation.
Blade Change Mode Procedure
Steps for safely entering and exiting blade change mode.
Blade Removal and Installation
Step-by-step guide for blade removal and installation.
Blade Adjustment Procedures
Brush, tracking, wheel, and height adjustments.
Gearbox Lubrication
Lubricant types and change intervals for gearboxes.
Lubrication Points
Key points requiring periodic greasing.
Hydraulic Maintenance
Routine maintenance for the hydraulic system.
Troubleshooting Common Issues
Solutions for common machine problems.
Manual Mode Troubleshooting
Issues encountered in manual operation mode.
Automatic Mode Troubleshooting
Issues encountered in automatic operation mode.
PLC Troubleshooting Examples
Troubleshooting steps for PLC related issues.
PLC Parameter Definitions
Explanation of various PLC parameters and their functions.
Length Calibration Procedure
Calibrating the length measurement system.
Head Feed Rate Calibration
Calibrating the head feed rate.
Angle Calibration Procedure
Calibrating angle measurements.
Inaccuracy Correction
Addressing consistent and linear part length errors.
Electrical Systems
Electrical Schematics Reference
Reference to external PDF for detailed electrical diagrams.
Hydraulic Systems
Hydraulic System Overview
Hydraulic system requires no special setup before startup.
Hydraulic Assembly Component Lists
Components of the M20 and M16 hydraulic systems.
Hydraulic Schematics & Plumbing Diagrams Reference
Reference to external PDF for diagrams.
Options
Blade Deviation Monitoring System (BDMS) Overview
System that monitors blade deflection.
BDMS Operation and Setup
How to operate and configure the BDMS.
BDMS Limit Adjustments
Setting warning and shutdown limits for BDMS.
BDMS Parameter Settings
Adjusting BDMS parameters like response times.
BDMS Data Display and Histogram
Viewing blade deviation data and graphs.
Bundling Assembly Option
Bundling vise jaw for multiple cuts.
Variable Vise Pressure Option
Adjusting vise pressure for soft materials.
Mist Blade Lubrication System
Operation and adjustment of the mist lubrication system.
Specifications
M16A Specifications
Technical specifications for the M16A model.
M16A Layout Drawings
Dimensional drawings and layout of the M16A model.
M20A Specifications
Technical specifications for the M20A model.
M20A Layout Drawings
Dimensional drawings and layout of the M20A model.
Warranty Information
Warranty Terms and Conditions
Warranty period, coverage, and limitations.

Table of Contents