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TWIGA CLASSIC
TWIGA CLASSIC
S51/S55/S60/T65
December 2020
8999133
0

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Summarization of Contents

Warranty Registration and Initial Checks
Dealer and Customer Warranty Process
Details the steps for dealers and owners to complete machine warranty registration.
Initial Machine Bedding-in Procedures
Customer tasks for inspecting and tightening connections during the machine's first use.
Hydraulic System Torque Specifications
Torque Values for Hydraulic Fittings
Provides specific torque values for hydraulic hose ends and port adaptors.
Caution: Over-Torquing Hydraulics
Warning against over-tightening hydraulic components to prevent damage.
Introduction to the TWIGA Machine
Machine Overview and Manual Guidance
Introduces the TWIGA mower and the importance of reading the manual.
Operator Training and Manual Accuracy
Emphasizes operator training and notes on manual content accuracy.
Machine Specifications
TWIGA Model Specifications
Lists weight, power, and reach dimensions for different TWIGA models (S55, S60, T65).
Safety Recommendations and Procedures
Potential Hazards and Prohibited Actions
Lists potential dangers and actions to avoid during operation.
Essential Safety Checks and Practices
Outlines crucial safety checks and operational procedures to follow.
Safety: Overhead Power Lines (OHPLs)
OHPL Dangers and Safe Distances
Explains risks of electrocution and safe working distances from power lines.
Safety Decals and Operational Guidelines
Understanding Safety Decals and Signs
Explains the meaning of warning labels and public area signs.
Roadwork Safety Procedures
Recommendations for safe working practices on public roads.
Machine Setup and Requirements
Tractor Compatibility and Operator Training
Lists tractor requirements, training needs, and lifting points.
Installation: 3 Point Linkage Attachment
Attaching Links and Stabiliser System
Steps for attaching lower links, stabiliser bracket, top link, and tubes.
Installation: 3 Point Linkage Setup
Setting Height, Alignment, and Controls
Adjusting linkage height, alignment, and installing controls and PTO shaft.
Installation: 3 Point Linkage Final Steps
Securing and Warning: Linkage Procedures
Raising leg stands, removing slew pin, and warnings about linkage locking.
Installation: Axle Mounting Method
Mounting Brackets, Links, and Hitch
Steps for mounting axle brackets, detaching draft links, and fitting the hitch assembly.
Installation: Axle Mounting Final Steps
Securing Frame and Latch Pin
Positioning and securing the frame, and inserting the latch locking pin.
Operation: Running Up the Machine
Initial Run, Checks, and Rotor Start
Procedures for initial operation, checks, and starting the rotor.
Warning: Rotor Stopping Time
Caution about the time it takes for the rotor to stop after disengagement.
Operation: Removing the Machine
Detachment Preparation and Procedures
Steps for preparing and detaching the machine, including component removal.
Warning: Linkage and Cab Operation Safety
Caution regarding operating controls from outside the cab or standing on linkage.
Controls: Hydraulic Proportional (2SV)
2SV Joystick Layout and Functions
Diagram and detailed descriptions of the 2SV joystick controls.
Controls: Cable Control System
Cable Lever Configuration and Operation
Diagram and explanation of cable control lever layout and functions.
Controls: PILOT Control System
PILOT Joystick and Button Layout
Diagram and detailed descriptions of PILOT joystick and button controls.
Operational Safety Warnings
General Operation Hazards and Precautions
Critical warnings for safe operation, including slopes, reversing, and obstacles.
Operation: Transport Position Setup
Machine Preparation and Transport Warnings
Steps for preparing the machine for transport and related warnings.
Operation: Transport Position Finalization
Securing Boom and Transport Link
Positioning the boom and securing it with the transport link and slew pin.
Warning: Boom Over Centre Risk
Caution about potential damage if the boom is positioned incorrectly.
Operation: Transition to Work Mode
Engaging Head Drive and Work Transition
Procedures for transitioning to work mode and engaging the head drive.
Operation: Head Drive and Break Back
Head Drive Rotation and Break Back Functions
How to change head drive rotation and use break back features.
Optional Equipment: Oil Cooler
Oil Cooler Functionality and Maintenance
Explains the purpose of the oil cooler and importance of airflow.
Optional Equipment: Head Float
Head Float Operation and Transport Warning
How to operate head float and caution before transport.
Optional Equipment: Arm Float
Arm Float Operation and Transport Warning
How to operate arm float and caution before transport.
Optional Equipment: Debris Blower
Debris Blower Operation and Transport
Usage of the debris blower and precautions during transport.
Optional Equipment: Hydraulic Rear Roller
Rear Roller Controls and Maintenance
How to control the rear roller and maintain its linkage.
Optional Equipment: Autopilot System
Autopilot Introduction and Operation
Overview of Autopilot, its operation, and warnings.
Optional Equipment: Autopilot Setup
Micro Switch Positioning and Checks
Detailed steps for setting micro switches and performing system checks.
Optional Equipment: Autopilot Settings
Switch Circuitry and Sensitivity Adjustment
Explains switch circuits and how to adjust Autopilot sensitivity.
Optional Equipment: Autopilot Operation
Autopilot Usage and Transport Procedures
How to use Autopilot, transport the machine, and noted limitations.
Optional Equipment: Quad Saw
Quad Saw Safety and Operational Parameters
Safety precautions and operational parameters for the Quad Saw.
Optional Equipment: Quad Saw Details
Quad Saw Belt Diagram and Mounting
Belt diagram, tensioning, and mounting procedures for the Quad Saw.
Optional Equipment: Quad Saw Operation
Quad Saw Cutting, Blockages, and Priming
Cutting guidance, handling blockages, and importance of hydraulic motor priming.
Optional Equipment: Cutter Bar
Cutter Bar Description, Operation, and Maintenance
Details cutter bar features, operation, and maintenance.
Optional Equipment: Cutter Bar Safety
Cutter Bar Safety and Blade Care
Safety precautions and blade care for the cutter bar.
Optional Equipment: Telescopic Arm
Telescopic Arm Operation and Transport
How to operate the telescopic arm and transport it safely.
Optional Equipment: Forward Reach (FR)
Forward Reach Operation and Transport
How to operate the forward reach feature and transport it.
Service and Maintenance: Daily Lubrication
Machine and Optional Equipment Grease Points
Diagrams showing daily lubrication points for the machine and options.
Service and Maintenance: Fluids and Gearbox
Washing, Greasing, and Oil Requirements
Procedures for washing, greasing, and oil specifications.
Gearbox and PTO Maintenance
Maintenance schedule for the gearbox and PTO shaft.
Service and Maintenance: Torque Specifications
Recommended Torque Settings
Table of torque values for various bolt sizes and their descriptions.
Service and Maintenance: Hydraulic Hoses
Hose Inspection, Replacement, and Warnings
Procedures for hose care, replacement, and warnings about twisting damage.
Service and Maintenance: Oil and Filtration
Oil Supply Checks and Filtration Maintenance
Daily oil checks and procedures for maintaining the filtration system.
Service and Maintenance: Pins, Storage, and Pre-Service
Pins, Bushes, Storage, and Warnings
Wear replacement, storage guidelines, and pre-service safety checks.
Service and Maintenance: Service Schedule
Regular Service Points and Intervals
Table detailing service points and checks at different operating hour intervals.
Service and Maintenance: Pump and Motor Protection
Preventing Pump/Motor Failure and Sudden Movements
Key practices to prevent damage, including oil management and avoiding sudden movements.
Troubleshooting Common Issues
Gearbox, PTO, Belt, and Rotor Problems
Solutions for overheating, wear, vibration, and cut quality issues.
Troubleshooting System Performance
Hydraulic, Control, and Oil System Issues
Diagnosing and resolving hydraulic, control response, and oil system problems.
Troubleshooting Advanced Issues
Arm Movement, Valves, and Hydraulic Diagram
Diagnosing arm movement, valve issues, and understanding the hydraulic schematic.

Table of Contents