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Skoda Manuals
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OCTAVIA 2001
Workshop manual
Skoda OCTAVIA 2001 Workshop Manual
1.4-ltr./44 kw engine, mechanical components
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Contents
Table of Contents
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Table of Contents
Table of Contents
Technical Data Page
Technical Data
Engine Number
Engine Features
10 Removing and Installing Engine
Removing and Installing Engine
Removing Engine
Installing Engine
Tightening Torques
Engine/Gearbox Mounting
Crank Assembly Page
Disassembling and Assembling Engine
Removing and Installing Ribbed V-Belt
Disassembling and Assembling Cylinder Block, Crankshaft and Flywheel
Inspecting Synchronous Running of Chain Sprockets
Replacing Ring Gear
Cylinder Head/Valve Gear Page
Removing and Installing Cylinder Head
Removing and Installing Cylinder Head
Servicing Cylinder Head
Inspecting Valve Guides
Removing and Installing Valves
Reworking Valve Seats
Basic Setting of Hydraulic Valve Clearance Compensation
Servicing Valve Gear
Lubrication System Page
Removing and Installing Parts of the Lubrication System
Removing and Installing Oil Pan
Testing Oil Pressure and Oil Pressure Switch
Cooling System Page
Removing and Installing Parts of the Cooling System
Parts of Cooling System
Draining and Filling System with Coolant
Removing and Installing Radiator
Removing and Installing Coolant Thermostat Housing, Rear Coolant Pipe
Removing and Installing Coolant Pump, Front Coolant Pipe
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Service
Workshop Manual
OCTAVIA
1.4-ltr./44 kW Engine,
Mechanical Components
Service Department. Technical Information
S00.5125.50.20 Edition 01.99
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Summarization of Contents
Vehicle Technical Data
Engine Number Location
Location of engine number on cylinder block and cylinder head cover.
Engine Specifications
Details technical specifications of the engine, e.g. displacement, power, torque.
Engine Removal and Installation
Engine Removal and Installation Overview
Lists special tools and aids required for engine removal and installation.
Engine Mount Adjustment
Details procedure for adjusting the engine mount support.
Engine Crank Assembly Procedures
Ribbed V-Belt Removal and Installation
Procedure for removing and installing the ribbed V-belt, including notes and torque values.
Crankshaft Seal Replacement
Instructions for replacing the crankshaft seal at the belt pulley side.
Ring Gear Replacement
Steps for removing and installing the flywheel's ring gear.
Piston, Conrod, and Cylinder Liner Procedures
Detailed guide for disassembling and assembling pistons, conrods, and cylinder liners.
Cylinder Head and Valve Gear Servicing
Cylinder Head Removal and Installation
Procedure for removing and installing the cylinder head, including related components.
Cylinder Head Servicing
Instructions for servicing the cylinder head, including valve components.
Valve Guide Inspection
Procedure for inspecting valve guides for wear and determining valve rock.
Valve Removal and Installation
Steps for removing and installing valves using special tools.
Valve Seat Reworking
Guidance on reworking valve seats using milling tools or grinding.
Valve Stem Seal Replacement
Procedure for replacing valve stem seals using specific tools.
Hydraulic Valve Clearance Compensation
Steps for performing the basic setting of hydraulic valve clearance compensation.
Engine Compression Testing
Procedure for testing engine compression pressure with specific tools.
Valve Gear Servicing
Instructions for servicing the valve gear, including camshaft and tappets.
Camshaft Removal and Installation
Procedure for removing and installing the camshaft.
Rocker Arm Removal and Installation
Steps for removing and installing rocker arms and related components.
Hydraulic Tappet Inspection
Procedure for inspecting hydraulic tappets for proper function.
Engine Lubrication System Service
Lubrication System Component Service
Overview of components for lubrication system removal and installation.
Oil Pan Removal and Installation
Detailed steps for removing and installing the engine oil pan.
Oil Pressure Testing
Procedure for testing oil pressure and the oil pressure switch.
Engine Cooling System Service
Cooling System Component Service
Components of the cooling system and removal/installation notes.
Coolant Draining and Filling
Steps for draining and refilling the cooling system with coolant.
Cooling System Leak Testing
Procedure for testing the cooling system for leaks and pressure.
Radiator Removal and Installation
Instructions for removing and installing the engine radiator.
Thermostat Housing and Coolant Pipe Service
Procedure for removing and installing the thermostat housing and rear coolant pipe.
Coolant Pump and Pipe Service
Steps for removing and installing the coolant pump and front coolant pipe.
Fuel Supply System Maintenance
Fuel Supply System Component Service
General notes and precautions for working on the fuel supply system.
Fuel Tank Removal and Installation
Procedure for removing and installing the fuel tank and its components.
Fuel System Safety Precautions
Essential safety measures and warnings for fuel system work.
Fuel System Cleanliness Rules
Guidelines for maintaining cleanliness during fuel system service.
Fuel Delivery Unit Service
Steps for removing and installing the fuel delivery unit from the fuel tank.
Fuel Gauge Sender Service
Procedure for removing and installing the fuel gauge sender.
Fuel Pump Testing
Procedure for testing the fuel pump's operation and voltage supply.
Fuel Pump Delivery Testing
Method for measuring the fuel pump's delivery volume.
Exhaust System Maintenance
Exhaust System Component Service
Overview of exhaust system components and removal/installation notes.
Exhaust Manifold and Pipework Service
Details for removing and installing the exhaust manifold, catalytic converter, and lambda probe.
Silencer and Hanger Service
Information on silencers, hangers, and their installation positions.
Silencer Replacement
Procedure for replacing front or rear silencers, including alignment.
Exhaust System Alignment
Steps for aligning the exhaust system to ensure it is free of stress.
Exhaust System Leak Inspection
Method for inspecting the exhaust system for leaks.
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