Table of Contents
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Table of Contents
Related Manuals for Genesis LXP 300
Summarization of Contents
General Safety - Operator Qualifications
Operator Qualifications
Requirements for operating the machine.
Personal Safety
Personal protective equipment and safety practices.
General Safety - Machine Stability
Machine Stability
Factors affecting excavator and processor stability.
Before Operating
Steps to take before starting operation.
General Safety - Work Area and Rules
Check the Equipment
Pre-operation checklist for the equipment.
Know the Work Area
Procedures for assessing the work area.
Know the Rules
Understanding site-specific rules and signals.
Position the Processor
Guidelines for positioning the excavator and processor.
General Safety - Operation Safety
Operation Safety
Safe operating practices and procedures.
General Safety - Starting and Material Processing
Starting Procedure
Steps for starting the excavator and processor.
Process Material Safely
Safe methods for processing materials.
General Safety - Load Handling
Lift the Load Safely
Precautions for lifting and handling loads.
Place the Load Safely
Safe procedures for placing loads.
Installation - Processor Installation
Processor Installation
Steps for installing the processor attachment.
Dual-Pump Flow
Explanation of dual-pump flow for optimal performance.
Installation - Processor Connection
Processor Installation
Procedures for connecting the processor to the excavator.
Installation - Rotator and Foot Switch
Rotator Installation
Instructions for installing the rotator assembly.
Foot Switch Installation
Steps for installing the foot switch.
Installation - Rotator Circuit
Rotation Circuit
Diagram and explanation of the rotation hydraulic circuit.
Installation - Lock Pin Electrical
Lock Pin Electrical Installation
Wiring instructions for the lock pin system.
Installation - Hydraulic Start-Up
Hydraulic Start-Up
Procedure for starting and bleeding the hydraulic system.
Operation - Jaw Set Change-Over
Jaw Set Change-Over
Steps for changing the jaw sets.
Operation - Jaw Set Procedures
Jaw Set Change-Over
Continued procedure for jaw set change-over.
Maintenance - Safety Guidelines
Maintenance Safety
Safety precautions for performing maintenance.
Maintenance - Safety Warnings
Maintenance Safety
Warnings and precautions for hydraulic and fire safety.
Maintenance - Schedules
Maintenance Schedule
Scheduled maintenance tasks and intervals.
Four-Hour Checklist
Daily inspection and greasing tasks.
Eight-Hour Checklist
Tasks performed every eight hours.
Maintenance - Long-Term Schedule
Maintenance Schedule
Extended maintenance intervals and tasks.
Maintenance - Greasing Procedures
Grease
Lubrication points and procedures for the processor.
Maintenance - Shear Jaw Bolt Torque
Visual Reference for Blade Bolt Torque, Shear Jaw Set
Visual guide to blade bolt torque for shear jaws.
Maintenance - Cracker Jaw Bolt Torque
Visual Reference for Blade Bolt Torque, Cracker Jaw Set
Visual guide to blade bolt torque for cracker jaws.
Maintenance - Pulverizer Jaw Bolt Torque
Visual Reference for Blade Bolt Torque, Pulverizer Jaw Set
Visual guide to tooth bed bolt torque for pulverizer jaws.
Maintenance - Rotation and Pivot Bolt Torque
Visual Reference for Rotation and Pivot Bolt Torque
Visual guide to rotation and pivot bolt torque.
Shear Jaw Set Maintenance - Blade Types
Piercing Tips
Maintenance and replacement of piercing tips.
Guide Blades
Maintenance and replacement of guide blades.
Shear Jaw Set Maintenance - Piercing Blades
Piercing Blades
Detailed guide on piercing blade wear and maintenance.
Shear Jaw Set Maintenance - Piercing Blade Fit
Piercing Blades
Proper fitment, alignment, and bolt procedures for piercing tips.
Shear Jaw Set Maintenance - Piercing Blade Replacement
Replacement Procedure
Step-by-step guide for replacing piercing blades.
Shear Jaw Set Maintenance - Guide Blade Details
Guide Blades
Checking and maintaining guide blade tolerances.
Guide Blade Shimming
Procedure for shimming guide blades.
Shear Jaw Set Maintenance - Guide Blade Procedures
Guide Blade Rotation
Instructions for rotating guide blades.
Guide Blade Replacement
Procedure for replacing guide blades.
Guide Blade Adjustment Plates
Maintenance of guide blade adjustment plates.
Shear Jaw Set Maintenance - Cutting Edges
Cutting Edges
Proper maintenance of cutting edges for optimal performance.
Blade Removal
Steps for removing cutting blades.
Shear Jaw Set Maintenance - Edge Adjustment
Adjustment Plates
Maintenance of cutting edge adjustment plates.
Shear Jaw Set Maintenance - Blade Rotation
Shear Blade Rotation
Procedure for rotating shear blades.
Shear Jaw Set Maintenance - Blade Gap
Blade Gap
Measuring and shimming blade gaps.
Blade Gap Measuring Procedure
How to measure blade gap.
Shimming Procedure
Steps for shimming blades.
Shear Jaw Set Maintenance - Razor Blade
Razor Blade
Maintenance and wear check for the razor blade.
Cracker Jaw Set Maintenance - Tips
Concrete Cracking Tips
Maintenance of concrete cracking tips.
Cutting Edges
Maintenance of cutting edges for cracker jaws.
Blade Removal
Steps for removing cracker jaw cutting blades.
Cracker Jaw Set Maintenance - Edge Procedures
Blade Rotation
Procedure for rotating cracker jaw blades.
Blade Gap
Measuring and shimming blade gaps for cracker jaws.
Blade Gap Measuring Procedure
How to measure cracker jaw blade gap.
Shimming Procedure
Steps for shimming cracker jaw blades.
Pulverizer Jaw Set Maintenance - Teeth
Pulverizing Teeth
Maintenance of pulverizer teeth.
Welding Maintenance - General Guidelines
General Welding Guidelines
Procedures to protect jaw material and blades.
Welding Ground Clamp
Proper connection of the welding ground clamp.
Welding Rules
Rules to follow before, during, and after welding.
Welding Maintenance - Hard-Surfacing
Hard-Surfacing
Procedure for applying hard-surfacing material.
Welding Maintenance - Shear Jaw Build-Up
Shear Jaw Build-Up
Procedure for build-up welding on shear jaws.
Welding Maintenance - Shear Jaw Patterns
Shear Jaw Hard-Surfacing Patterns
Patterns for hard-surfacing shear jaws.
Welding Maintenance - Cracker Jaw Instructions
Cracker Jaw Build-Up Instructions
Instructions for build-up welding on cracker jaws.
Cracker Jaw Hard-Surfacing Patterns
Patterns for hard-surfacing cracker jaws.
Welding Maintenance - Pulverizer Jaw Instructions
Pulverizer Jaw Build-Up Instructions
Instructions for build-up welding on pulverizer jaws.
Pulverizer Jaw Hard-Surfacing Patterns
Patterns for hard-surfacing pulverizer jaws.
Hydraulic/Rotation Maintenance - Requirements
Hydraulic Requirements
Recommended flow and pressure ranges for the processor.
Rotation Valve
Information about the rotation valve.
Rotation Valve Input
Setting the input pressure for the rotation valve.
Hydraulic/Rotation Maintenance - Rotation Valve Settings
Rotation Valve Settings
How to check and set rotation valve relief settings.
Hydraulic/Rotation Maintenance - GenFlow Valve
GenFlow Regeneration Valve
Explanation of the GenFlow regeneration valve.
How Regeneration Works
Explanation of regeneration valve operation.
Hydraulic/Rotation Maintenance - GenFlow Valve Details
GenFlow Regeneration Valve
Component details and torque specifications for the valve.
Hydraulic/Rotation Maintenance - Slewing Ring
Slewing Ring
Maintenance for the slewing ring.
Hydraulic/Rotation Maintenance - Gearbox Lubrication
Planetary Gearbox Lubrication
Lubrication schedule and procedure for the gearbox.
Gearbox Lube Change-out Procedure
Steps to change gearbox lubricant.
Hydraulic/Rotation Maintenance - Rotation Circuit Overview
Rotation Circuit
Overview of different rotation circuit options.
Hydraulic/Rotation Maintenance - Auxiliary Rotation
Rotation Circuit
Overview of different rotation circuit options.
Auxiliary Valve Rotation
Setting crossover reliefs for auxiliary valve rotation.
Hydraulic/Rotation Maintenance - Gear Pump Rotation
Rotation Circuit
Overview of different rotation circuit options.
Gear Pump Rotation
Setting crossover reliefs and unloading valve for gear pump rotation.
Trouble-Shooting Guide - Processor Issues
Processor Trouble-Shooting
Common processor problems and their solutions.
Trouble-Shooting Guide - Rotator Issues
Rotator Trouble-Shooting
Troubleshooting common rotator problems.
Trouble-Shooting Guide - Lock Pin Issues
Lock-Pin Trouble-Shooting
Troubleshooting issues with the lock pin.
Parts Order Policy and Procedure
Order Placement
Information required for placing parts orders.
Parts Policy
Policies regarding parts returns and accounts.
Parts Lists - Third-Member Mount
Third-Member Mount Upper Head
Parts breakdown for the third-member mount upper head.
Parts Lists - Second-Member Mount
Second-Member Mount Upper Head
Parts breakdown for the second-member mount upper head.
Parts Lists - Multi-Processor Body
Multi-Processor Body
Parts breakdown for the multi-processor body.
Parts Lists - Shear Jaw Pivot Group
Shear Jaw Set Pivot Group
Parts breakdown for the shear jaw set pivot group.
Parts Lists - Cracker Jaw Pivot Group
Concrete Cracker Jaw Set Pivot Group
Parts breakdown for the cracker jaw set pivot group.
Parts Lists - Pulverizer Jaw Pivot Group
Concrete Pulverizer Jaw Set Pivot Group
Parts breakdown for the pulverizer jaw set pivot group.
Parts Lists - Hydraulics
Hydraulics
Parts breakdown for hydraulic components.
Parts Lists - Shear Jaw Set
Shear Jaw Set
Parts breakdown for shear jaw set components.
Parts Lists - Cracker Jaw Set
Concrete Cracker Jaw Set
Parts breakdown for concrete cracker jaw set components.
Parts Lists - Pulverizer Jaw Set
Concrete Pulverizer Jaw Set
Parts breakdown for concrete pulverizer jaw set components.
Parts Lists - Rotation Drive System (200/300)
Rotation Drive System LXP 200/300
Parts breakdown for LXP 200/300 rotation drive system.
Parts Lists - Rotation Drive System (400/500)
Rotation Drive System LXP 400/500
Parts breakdown for LXP 400/500 rotation drive system.
Parts Lists - Electrical Components
Electrical
Parts breakdown for electrical components.
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